S B Machines

• Highly efficient
• Optimum integration
• Least maintenance

• Easy to operate
• Fine grade raw material
• Hassle-free maintenance
• Assured quality check

As a manufacturer of bottle unscramblers, filling and capping machines, BREITNER offers customized solutions for almost all liquid and viscous products. These may be products such as shampoo, honey, ketchup, hydrochloric acid, superglue or engine oil. Equipped with innovative flow measurement technology, our filling machines offer you decisive advantages.

The capping machines are suitable for simple and complicated closures, and allow for high performance and dripfree capping. High performance bottle unscramblers for plastic bottles complete the fully automatic packaging line. Our portfolio is also complemented by automated CIP cleaning systems, as well as filling and sealing in accordance with ATEX directives.

Good to know: specialized in the output range of 30 to 300 containers per minute, our systems are aimed at filling quantities from 20 ml to 30 litres, and meet the highest requirements of the food, chemical and cosmetic industries.

High hygiene standard: powerful and universal In-Line Filler with up to 16 filling stations and fully automatic sealing machines for intricate closures with tubes.

automatic oil filling machine is used to fill water and various types of oils including lubricant(engine) oil, automobile oil, hair and cooking oil etc. our electronic servo based fillers (Servo Based & Viscous Filling Machine) are used in filling other viscous or non-viscous liquid material like Petroleum Jelly, Grease, Lotion, Creams, Paints, distemper, balms etc.

The top loading in oil filling machine is manufactured with high durable stainless steel. The viscous liquid filling machine is equipped with quality conveyor belt, storage tank with 80 liters capacity, servo gear motors, PLC with touch screen HMI, pumps etc. The equipment can be customized as per the industrial need for various types of filling capacity and precision. This auto fillers (servo based) auto indexing the container below the filling nozzles, to fill the viscous products without any input.

It follows GMP standards available in one, two, four or six filling nozzles operating with very low maintenance. It works on “no container, no filling” principle, thus in the absence of container, it stops its feeding operation. Our Oil Filler Machine carries CE certification. It is suitable for all types of glass or PET containers for round, flat, oval shape and can fill the containers from 10ml to 1000ml in single dose based on the type and size of the container.                     

• GMP model.
• Suitable for fill 10ml to 10000ml / 10 grams to 10 kgs.
• Available in 1/2/4/6 nozzles filling at a time.
• Easy to operating, user friendly machine.
• PLC with Touch screen HMI .
• Servo Motors.
• SS 316 gear pump.
• Equipped with in feed turn table for round container feed automatically.
• All pneumatic components of Festo/Janatics make.
• Maintenance free and long lasting.
• PLC controlled .
• Different output from 10 to 100 container per minute.              

The SB  solutions for sterile liquid filling comply with the high standards of the GMP (Good Manufacturing Practices). The systems for the filling of injection and infusion solutions are particularly suitable for medical and veterinary applications. Depending on customer wishes, the sterile liquid filling machines can be configured with selected upstream and downstream systems to integrated solutions.

• High barrier protection
• Efficient and reliable
• Easy to operate

• Internal and external cleaning of the glass bottles
• Format part free processing of cylindrical containers with different dimensions
• Use of special nozzles
• Complete washing cycle with nine stations

• Depyrogenation of glass bottles and ampoules
• Transfer of the bottles through a heating and a cooling chamber
• Heating up to 340°C possible
• Continuous temperature and pressure monitoring

• Filling of sterile pharmaceutical liquids
• Suitable for glass bottles
• Handling of containers with a diameter of 14 - 68mm and a height of 35 - 200mm possible
• Variable filling capacities of 0.5 - 250ml

• The closing station is either integrated into the liquid filling machine or available as a line component
• Standard closure with pressure pin
• Special closures for subsequent freeze drying

The horizontal servo volumetric piston is one of the most accurate and versatile type of filler available. It is suitable for handling a wide variety of semi-viscous and High Viscous products.

Volumetric piston is used when a consistent, accurate volume of product is desired. The Servo driven Piston filling feature allows the operator to adjust the fill volume via touch screen located on the operator interface, and comes standard with recipe recall where you can create, copy, and recall. It is also capable of storing over multiple recipes and has the ability of profile filling using accurate.

Servo driven piston filling machines in order to be used for different filling applications such as food & beverages, pharmaceutical, pesticides, distilleries, cosmetic, toiletries, personal care, chemical, oil etc.

•  7” color touch screen with plc for various error message and control system
•  Programmable for multi speed and profile filling cycles
•  Fast product changeovers
•  Integrated fault light and alarm to inform operator production error
•  Accurate and repeatable servo control fill volume
•  Synchronized variable speed control
•  All contact parts are ss-316/peek/PTFE/Teflon/Silicon and non-contact parts SS 304, MS frame structure with SS cladding

•  Adjustable conveyor guide rails to accommodate with different products.
•  Piston-syringe size/volume is tailored as per requirement in fill volume
•  No bottle no filling system
•  Smooth and accurate container handling
•  100% spillage/drip free
•  CIP without open any contact parts
•  Fully interlocked guarding for safety
•  Designed for easy change-over and cleaning
•  Synchronized variable speed control

• Type: Filling Machine
• Condition: New
• Application: Beverage, Chemical, Commodity, Food, Machinery & Hardware, Medical
• Packaging Type: Barrel, Bottles, Cans
• Packaging Material: Glass, Plastic
• Automatic Grade: Automatic
• Driven Type: Pneumatic
• Voltage: 220V
• Power: 1.5KW
• Place of Origin: Shanghai, China (Mainland)
• Brand Name: NPACK
• Model Number: ZGP-16G
• Dimension(L*W*H): 2400*1300*2150mm
• Weight: 650KG
• Certification: CE ISO SGS
• After-sales Service Provided: Engineers available to service machinery overseas
• body material: PVC
• contact part: HDPE

Gravimetric Filling Systems measure the precise weight of the fill material through the use of a balance. The filling is electronically controlled and usually programmed, ensuring an accurate amount of product is placed in the desired container each time. But common issues are prevalent because most systems are manual which raise the following questions:

• How do I handle a 200-L drum?
• If my product is a high value (i.e. cost per mL) how do I prevent losing money through wastage?
• What if every fill was 2 mL more? How can I get the accuracy without wastage?
• What if I could fill three containers almost simultaneously?
• Where does that dribble go? Mess or waste?
• What about contamination?

These types of questions are common in labs that are fluid handling vs filling—from low to mid-flow volumes (mL to L), including anyone using a manual and volumetric led filling/dosing system, any kind of start-up lab looking to get into the filling process, pharma-led labs (such as cosmetics or vaccines), quality and testing labs who are involved with liquids and liquid movement, technicians/production engineers or supervisors who need to fill or dose a liquid, small-scale food production, and even academic labs such as chemistry/chemical engineering research departments.

It sounds ludicrous in the 21^st Century, but there is a way to solve all the above challenges with one system.

This new system consists of a Masterflex peristaltic pump combined with an A&D Apollo series balance. There are in fact 37 balances to choose from. Both units are connected by a unique A&D controller that puts the balance in charge of the peristaltic pump, and all fluid movement is contained within Masterflex pump tubing. The Gravimetric system aims to solve many problems and challenges. Here are three reasons why you should pay attention to this gravimetric filling system:

Masterflex Gravimetric Filling System provides accuracy and repeatability. Every drop is accounted for, and the container never overfills—no product is ever wasted. The balance controls the peristaltic pump and has three modes during the filling process to ensure that no overspill happens. As the Masterflex pump can shift liquid at several different speeds, the balance becomes the master.

Pouring manually carries risk, not just from the loss of product but from damage to the balance. Liquid containment within the tubing gives instant relief and benefit to the semi-automated system. The lateral benefit is the removal of manual involvement, lifting and pouring, which removes health and safety issues when using a semi-automated system. Plus, you don’t have to be there throughout as the gravimetric system manages itself. Not only is there zero manual handling, but the fluids are contained within the tubing.

You might feel a peristaltic pump is no match for large volume containers, however, Masterflex pumps can upscale from its mid-flow L/S Series to its B/T Series that can handle bulk fluid transfer up to 40 LPM.

• Semi-automate the process
• Run systems simultaneously
• Reduce wastage, reduce cost from clean up and product
• Improve process efficiency
• Achieve target production
• Upscaling & scalability

The pump can accept many different sizes of tubing, depending on the size of the pump head, to allow the pump to fill containers quicker using bigger flow rates. The pump can also be used to scale up production by incre

The Automatic High Speed Rotary Ampoule Washing Machine has a unique temperature control system for water & compressed air. The control system has capability to display the set parameters and actual parameters. Machine has inbuilt auto draining facility for water line. The Automatic High Speed Rotary Ampoule Washing Machine is applicable in pharmaceutical & injectable segment. This machine comes with 3 external cleaning solutions. They are mounted in a stationary position above the ampoule and it is very easy to adjust them to a particular angle, height or lateral position.

MACHINE IS SUITBALE FOR EXTERNAL WASHING DRYING AND LABELLING WITH PRODUCTION SPEED OF 200 AMPOULES PER MINUTE FOR 10ML AMPOULE

 is one of the most user friendly. The Machine incorporates latest sophisticated Micro Processor Control Label Dispensing system with user friendly Sensing system for Label and Product. The machine is suitable for Labelling on Round Ampoules, Vials, and other round Objects. It is capable of Labelling up to 120 units per minute depending on products and label size. Specially designed electronic and mechanical system to apply transparent (No Look) Labels on Ampoules and Vials at very high speed using optional special label sensing system.

Machine with highest installation in India. Machine have added advantages like Special Feeding Device enabling feeding of Ampoules/Vials in Vertical Position directly from the trays and similarly collecting the labelled products also in Vertical Position in trays. Operator can also feed the Ampoules/Vials for Labelling On-line on Machine without any stoppage. The feeding system effectively eliminates clumsy, inconvenient, time consuming and prone to breaking of Ampoules etc. at the time of Loading the products for labelling compare to other Slant Hopper Feeding system.

Machine also available with optional Turn Table for Feeding of Vials for online transfer of Vials from Capping/Inspection machine to labelling and online transfer of labelled vial to packing conveyor/inspection system, This system helps for continues labelling operation for vials.

Machine can be supplied with Optional Toughened (Tampered) Glass or Acrylic Safety Cabinet. Machines having required all 

Easy to change label application height

User Friendly Label Placing Adjustments

Self Protected against Voltage Fluctuations

Suitable for On-Line InkJet and Contact Coding System

Suitable for Partial, Full Wrap Around and Overlap Labelling

Built In A.C. Variable Frequency Drive System.

Fully Stainless Steel finish Machine

Toughened Glass or Acrylic Safety Cabinet for Machine

Tower Light showing the machine status / operation

TECHNICAL SPECIFICATIONS

• Machine Specification

The Automatic six head injectable liquid filling machine with rubber stoppering is produced using latest manufacturing practices at SB MACHINES The injectable liquid filler and sealer machine performs a dual operation of filling the bottles with suitable liquid and placing rubber stopper on top of it in order to seal it. Thus, it is a highly efficient machine and finds extensive usage in pharmaceutical industries.

The filling machine for liquids has a fill capacity ranging from 0.5 ml to 100 ml. The working direction is from left to right and the machine boasts of an accuracy of ± 1 %. Up to 100-120 vials can be attended by liquid filling machine with rubber stoppering, per minute. The mechanism used in the rubber stoppering machine is of pick and place, where the pharmaceutical filling machine carries the rubber stopper and places it on the top of bottle. The bottle or vial size that can be accommodated varies from 2 ml to 100 ml.

Direction

Left To Right

Applicability

Twist Off Cap , POP Up Cap ,Lug Cap

Cap Diameter

30-85 Mm

Bottle Diameter

Up To 160 Mm

Bottle Height

65 To 260 Mm

Machine Speed

50 Bottle Per Minute

Steam Requirement

180 To 230 KG/ Hour

Rated Steam Pressure

≤0.4MPa

Power

5 HP

Machine Dimension

1800mm (L) ×1100mm (W) ×2000mm (H)

Machine Weight

1000 KG

• Machine Structure Is Made Of AISI 304.
• CGMP & Compact Model.
• A Special Background Suppression Sensor Stops Machine Automatically In The Event, There Is No Screw Cap In Delivery Chute.
• Parabola Tracking Sliding Principal To Obtain Unidirectional Caps From Vibrator Feeder.
• Various Cap Feeding Option Available Like Vibrator Feeder System, Or Water Fall Type Cap Feeder Elevator.
• Machine Comes With Pre-sealing Assembly, Sealing Assembly, Steam Piping, Cooling Water Assembly, Exhaust Ventilation Assembly
• Fast Format Changeover From One Size Of Container To Other Size Due To Use Of Custom Designed Part.
• 6 Digit Precise Counting Arrangement Helps To Manage Production Process.
• Outfitted With Emergency Button For Safety Concern.
• All Electrical & Brought Out Items Are Of CE Certified.

Inspection is a key quality safeguard for pharmaceuticals, and contributes significantly to patient safety. It also helps to improve the entire production process.

Pharmaceutical manufacturers must pay attention to sterile filling and material integrity to ensure the highest product safety. The containers run through many different stages, i.e. washing, siliconizing, sterilizing, filling and closing. They are exposed to different temperatures, pressures, and high-speed movements. This is where inspection technology comes into play.

• INNOVATION & TECHNOLOGY

Fully automatic machine for ensuring better timing, improved efficiency and simplified functioning.

• FLEXIBILITY & VERSATILITY

Suitable for processing different sizes and shapes of both caps and containers

• SIMPLICITY & EASE

Quick and easy size changeover: switch from a size to another in few steps

• Fully automatic management
• Pick &Place System
• Linear conveyor for triggers/dispensers/caps
• Automatic pre-straighten of the straw
• Electronic cam controlled by brushless motor
• SCREWMASTER® patented screwing system for checking cap tightening torque and correct orientation over the bottle
• Programmed lubrification system                                                        extremely quick and easy size changeover. This capping machine is suitable for processing both straight and inclined neck bottles, triggers, dispensers, pre-threaded caps, press-on and oriented press-on caps.

  MIRAY capping machine is available in different configurations, according to the cap and production requirements:

  • Single or multiple capping heads
  • Made of stainless steel or plastic material

Automatic Eight Head Aluminum Cap Sealing Machine, Model: LACS – 200 is compact versatile machine. The machine is precision built on sturdy welded steel frame and doors are provided to facilitate the servicing of machine. Duly Stoppard Vials are continuously fed from the turntable of filling machine to the flat conveyor belt of sealing machine and move further through in feed worm for correct spacing and transferred to the in feed star wheel. Flip off / Aluminum / tear off caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with in feed star wheel, its picks up Aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit star wheel pocket and further moves out on to the flat conveyor belt.

The machine consist of turntable, S.S. slat conveyor belt, Feedworm, Bowl & Chute, Infeed & Exit Star plate & Back Guide, easy –reach compact panel and with no container – no cap, No sealing System etc.

• All Liquid Contact Parts are of S.S. 316, the Body Structure is built up of S.S. 304 Pipe.
• Single motor synchronizes conveyor, star wheels and platform turret and speed can be varied by the % speed pot on operating panel.
• A Special clutch device is incorporated on the in feed worm and Star wheel system for stoppage of machine in the event, vial is over turned or over diameter.
• Spring loaded free spinning sealing rollers eliminates any damage to aluminum caps and also allows greater flexibility of variation in the container neck diameter.
• Sealing Pressure can be varied to suit different gauges and sizes of aluminum caps.
• Imported Gear Motor & A.C. Frequency drives for Main drive.
• Digital Counter for counting number of sealed vials.
• No Vial, No Seal – Machine Stops System

Automatic High Speed Pick and Place Type Screw Cap Sealing Machine is use to cap Glass or HDPE bottles in continuous rotary motion. It has pick and place type mechanism for placement of caps on bottle for better capping accuracy. Number of sealing heads in this machine can be customized as per the client’s requirement and speed. This machine is also suitable for CRC caps.

Dwarkesh Pharma Machinery  is a trusted and experienced supplier to the pharmaceutical industry specializing in filling and packaging systems. 

Our filling and packaging lines are used worldwide to fill syringes, vials, cartridges and ampoules with high-grade liquid and powder pharmaceutical products. Applications range from cleaning and sterilization to labelling and syringe assembly. In addition to designing and building systems tailored to customer specifications, Dwarkesh Pharma Machinery  provide a wide range of specialized services aimed at ensuring system reliability and productivity.

OUR equipment increase efficiency at every stage of the packaging cycles from cleaning, sterilizing, filling, closing to tray loading. They are designed to incorporate quick changeover and flexibility.

Company philosophy

Our philosophy is and has always been respectful, fair and open communication with customers, partners and employees. In practice, this means:

The know-how and competence of our qualified and highly motivated personnel are the basis for the success and future development of our company

Teamwork in a co-operative atmosphere, job satisfaction, responsibility and willingness to make decisions are pillars of our company strategy

Continuity by in-house training and targeted support of our personnel

Our global network of associated companies has the advantage that we are at our customers' doorsteps