S B Machines

• Quite A Compact Design As Well As CGMP Model.
• Machine Frame Made Using AISI 304.
• Meticulously Designed Superior Slider Label Applicator For Better Label Alignment In Both Vertical And Horizontal Direction.
• Specially Designed Reel Mechanism To Place The Roll.
• Breaking Assembly To Avoid Variation During Releasing Of Roll.
• No Change Parts Required For Label Size.
• Tool Less Guide Rails For Easy Adjustment.
• Least Change Part For Container Size.
• TOP Press Belt System To Apply Axial Pressure On Containers To Facilitate Correct Label Application.
• Auto Label Length Detection.
• Accurate Label Dispensing.
• 100% Non-Proprietary Electronics & All Electronics CE Certified.
• Almost A Maintenance Free Machine.
• Provision For All Type Of Online Batch Coding Like Ink Coder, Cassette Coder, Hot Foil Coder, SS Metal Stereo Box For Printing, Thermal Inkjet Printer.

MACHINE’S MATERIAL OF CONSTRUCTION

MACHINE’S MATERIAL OF CONSTRUCTION

Automatic High Speed Multi-Axis Servo Driven Ampoule Filling and Sealing Machines. Models: DPAFS-240S and DPAFS-300S

The machines we offer are multi-axis servo driven ampoule filling and sealing machine which has servo system for all functions in machine.

The filling mechanism can be executed by means of rotary piston pumps or peristaltic pumps as per product characteristic and client's requirement.

It is a 100% multi axis servo driven machine having zero mechanical adjustments thereby giving an advantage of adjusting all settings through touch screen HMI without touching any component of machine.

FEATURES

• Compact cGMP model.

• Higher output up to 6000 Ampoules per hour.

• All contact parts made from High Quality Stainless Steel 316L & Non-contact parts made from Stainless Steel 304.

• Minimum change over parts from 1ml to 10ml ampoule size.

• “No Ampoule – No Filling” system.

• Ampoule neck centering during gas flushing and filling operations.

• Possibility of nitrogen gas flushing before, during and after filling.

• Full accessibility allows easy maintenance.

• Machine equipped with pre-warming station.

• Flow Meters for regulating flames easily.

• Minimum change over time, little maintenance, easy cleaning.

• Option of piston pump filing, servo driven filling and peristaltic pump filling as per customer’s requirements.

• CE certified and 21 CFR Part 11 models available upon specific requirements.

• Combi machine available which can handle open mouth ampoules as well as closed mouth ampoules.

• All-cover type stainless steel host machine: the whole machine is waterproof as well as rustproof.
• Adjustable cutter head: uniquely cyclotron cut-off, double-sided cutting edge with a long service life.
• Single positioning center guide pillar:a more stable for label delivery.
• Synchronous bottle divider: a more stable transmission for the bottle.
• The bottom set of label brush: a more precision for casting label.
• Label-controlling electric-eye shelf: a unique combination of tail and electric-eye to improve the precision for cutting off the membrane materials.
• Push-button control cabinet: a more humanized operation.
• Independent feeding material shelf: the position of the material shelf is optional at will.

Automatic High Speed Rotary Ampoule Washing Machines. Models: DPRAW-240 and DPRAW-300

Rotary ampoule washing machines are designed to wash internal and external surface of ampoules in continuous rotary motion.

Ampoules are held by grippers which will invert its position to allow servo driven nozzles moving vertically in order to wash ampoules from the inside. It has 6 washing stations covered in dome, providing three types of internal water washes such as recycled water wash, purified water wash & WFI wash and three air washes where as to clean external surface it has one water and air wash controlled by PLC.

·        Auto draining of all pipes at the end of every batch

·        Industrial PC with 21 CFR part 11 compliance SCADA system

• The machine can run sleeves in roll form and is capable of applying full body sleeve or a sleeve at a particular location on the bottle. This can be done by a specially designed attachment.
• The steam tunnel comes immediately after the sleeving machine, which shrinks the label perfectly onto the bottle taking the shape of the container without any creases. Steam is controlled economically by controlled valves and can be directed at the label precisely. Another option is a hot air system where steam is not available.
• Machine is well guarded with interlocking door safeties.
• Interactive intelligence by means of a huge TFT Colour touch screen with all necessary alerts via real time clock & trouble shooting information.          The sleeve unwind and tension control is done by means of idler and dancing roller which maintains the web tension, the high/low position of the dancing roller decides the label feed.

  The mandrill is the most complex part of this machine. The sleeve is opened by this floating mandrill which has idle bearings to assists to drive the cut label onto the bottle by means of dual high speed motors. Mandrill is a change part for different bottle sizes.