S B Machines

Automatic High Speed Vertical Cartridge Self Adhesive (Sticker) Labelling Machine. Model: DPL-150ASA

This is a rotary motion based sticker labeling machine use to apply labels on cartridge. It has sleek design which ensures minimum cartridge breakage with higher labeling accuracy and can handle different size of cartridge with the help of change parts.

FEATURES

Ø  New user friendly interface on touch screen

Ø  Double label dispense prevention due to missing label on roll

Ø  Password protected users

Ø  Suitable for overlap labeling

Ø  “No cartridge– No label” – an electro – sensing device avoids wastage of labels

Ø  Advance stepper drive for label dispensing unit

Ø  A/C frequency drive for speed control

Ø  Machine equipped with high quality gear box

Ø  An inbuilt digital counter provides continuous information of labeled cartridges on screen

Ø  An inbuilt real – time speed indicator will show actual speed of machine

Ø  An inbuilt PLC and touch screen HMI for control and operation of machine with advance software

Ø  Label roll end – Machine stop system

TECHNICAL SPECIFICATION

Product Details:

• Reduce weighing change over time
• Consistent functioning
• High performance

Additional Information:

• Item Code: 107
• Production Capacity: 40 TO 60 JAR PER MINUTES

• Servo Base Piston operating
• Volume Adjustable from PLC – NO Tools required
• Multi Dose filling arrangement – on request
• Multi head dozers
• Diving nozzles.
• Shut off type nozzle for anti-drip.
• SS conveyor  with ‘stop-release line automation’,
• ‘no-bottle-no- fill ‘controls,   
• CIP mode for rinsing of product cylinders, valves and nozzles.
• Ideally suited to fill viscous products
• Adjustable guide rails on conveyor to accommodate different diameters of bottles/cans.
• SS hopper.
• Pneumatic cylinders for Bottle Stopper.
• Adjustable diving depth depending on size of bottles/cans.
• PLC + Touch Screen controlled panel for electrical controls.
• Production counter on PLC.
• PLC settings for varied volumes.
• Volume adjustment facility for different pack volumes.
• Height adjustment facility for different bottle sizes.
• Optical/Proximity sensors to sense arrival of bottles to filling station.
• Stoppers to accurately stop bottles/cans under the filling nozzle.
• Accuracy ±0.25% to 0.5%
• All contact parts SS316 and non contact parts SS304

The Automatic six head injectable liquid filling machine with rubber stoppering is produced using latest manufacturing practices at SB MACHINES. The injectable liquid filler and sealer machine performs a dual operation of filling the bottles with suitable liquid and placing rubber stopper on top of it in order to seal it. Thus, it is a highly efficient machine and finds extensive usage in pharmaceutical industries.

The filling machine for liquids has a fill capacity ranging from 0.5 ml to 100 ml. The working direction is from left to right and the machine boasts of an accuracy of ± 1 %. Up to 100-120 vials can be attended by liquid filling machine with rubber stoppering, per minute. The mechanism used in the rubber stoppering machine is of pick and place, where the pharmaceutical filling machine carries the rubber stopper and places it on the top of bottle. The bottle or vial size that can be accommodated varies from 2 ml to 100 ml.

The ExactMass Liquid Filling Machine offers the premium method to measure liquid and fill bottles. No other filling technology offers this advanced combination of features and benefits, and Mass Flow Meter technology has never been this affordable. This system offers huge cost benefits and a high degree of flexibility.

The product types in industrial chemistry suggest persistent engine capacities, consistent with the viscosity and physicochemical properties of the fluids: greases with conventional and specialized application, antifreeze, windscreen fluids, washing fluids for household and industry, icing fluids, anti-foaming agents and other non-standard products. The specialized filling valves of the machines are specially targeted to these products, able to provide filling without foaming, without splashes and without drops outside the container. The shape and the volume of the containers itself vary respectively there are varied closing modules. The multiblocs from the Pragmatic 46PO or Pragmatic 49 Weight Tech series are a good solution for such products in standard execution.

The filling lines could be with machines from the IND-Dose 41 and IND-Dose 43F series with filling without contact as for floor and windows cleaners, and industrial chemicals such as motor oils, radiator fluids, brake fluids and other. Optimal solutions are also the weight filling bloc systems from the Pragmatic series (46PO; 49 Weight Tech in combination with the chosen type of cap).The special features of the geometry of the package determines the leading filling and capping modules.

The complete filling lines are integrated with labeling machines for self-adhesive labels, hot-melt labels or thermo-shrinkable (sleeve) labels, machines from the IND-Lab series. At the end of the filling lines we offer our machines for group packing in shrinkable film (IND-Pack 29) or for grouping in cardboard boxes (IND-Pack 24), and various configurations of palletizing systems from IND-Pallet 23PL series. The advantages of the complete filling lines are in the increasing of the efficiency and elimination of the manual labor, very good appearance of the product and precise multi-packs and pallets.

• Motor 

• Pneumatic Based Dripping Tray
• Pneumatic Neck Holding System
• Stainless Steel Flexible Pipes in Case of Hazardous Product
• Flame Proof Motor & Control Panel
• In-Feed Turn Table for Continues Bottle Feeding.
• Pre & Post Nitrogen Flushing System
• Polycarbonate Enclosure in Stainless Steel Structure

• Voltage Stabilizer to control power fluctuation
• Main Electrical Power Input till Machine
• Well Trained Operator for Operating Every Machine
• Un-Skilled Helper to help the Operator.
• Air Compressor

•  7” color touch screen with plc for various error message and control system
•  Programmable for multi speed and profile filling cycles
•  Fast product changeovers
•  Integrated fault light and alarm to inform operator production error
•  Accurate and repeatable servo control fill volume
•  Synchronized variable speed control
•  All contact parts are ss-316/peek/PTFE/Teflon/Silicon and non-contact parts SS 304, MS frame structure with SS cladding

•  Adjustable conveyor guide rails to accommodate with different products.
•  Piston-syringe size/volume is tailored as per requirement in fill volume
•  No bottle no filling system
•  Smooth and accurate container handling
•  100% spillage/drip free
•  CIP without open any contact parts
•  Fully interlocked guarding for safety
•  Designed for easy change-over and cleaning
•  Synchronized variable speed control

Robotic Filling and Plungering Machines

Fully Automatic Clean Room Robot Based Pre-Fillable Syringe Filling and Plungering Machines with 100% In Process Check Weighing System. Models: DPPFS-2H-IPC and DPPFS-5H-IPC

Salient Features

Ø  Staubli 6 - Axis Clean Room Robot based tub opening and tyvek paper removing system

Ø  Staubli 6 - Axis Clean Room Robot for PFS handling during filling, weighing and plungering operation

Ø  Statistical or 100% In-process vial check weighing system

Ø  High precision imported SS 316L or ceramic rotary piston pumps for filling can be offered as per customer’s requirement

Ø  FDA 21 CFR Part 11 compliance SCADA system with high end industrial PC

Ø  Optional vacuum assisted plungering for viscous liquid

Ø  Simple stand-alone design ensures laminar air flow and maintains sterility during tub opening, filling and stoppering process

Ø  USFDA and CGMP compliant

Ø  All direct contact parts with filling & stoppering processes are made of SS316L material

Ø  k

TECHNICAL SPECIFICATION

Servo Peristaltic Pump Based Vial Filling with stoppering & capping Machine. Peristaltic pumps are typically use for hygienic/sterile filling application.

The Servo peristaltic based filling machine is one of the most accurate and versatile type of filler available. It is ideal for all sort of products. Servo peristaltic filling is used when a consistent, accurate volume of product is desired. The Servo driven filling feature allows the operator to adjust the fill volume via touch screen located on the operator interface, and comes standard with recipe recall where you can create, copy, and recall.

•  From fraction of 1ml to 50ml programmable fill volumes
•  Multiple programs for immediate changeover
•  Suck back system for drip-less production
•  Jog forward and reverse functions for priming and purging
•  All contact parts are ss-316 Teflon/Silicon and non-contact parts SS 304, MS frame structure with SS cladding
•  Fill accuracy Better than ± 0.5 to 1%

•  Volume calibration is immediate from the touch screen
•  Servo driven peristaltic pump have programmable speed
•  Servo driven pump
•  No contamination
•  Low maintenance needs
•  Color touch screen with plc for various error message and control system
•  100% spillage/drip free on bottle neck and shoulder

Application & Process :

Automatic Volumetric Liquid Bottle Filling Machine works on volumetric principle with syringe & piston & nozzle. It is used to fill liquid in bottle in pharmacy, food, dairy, agro chemicals and Beverages industries.

The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body, consists of S.S. Slat Conveyor, Drives unit with syringe & piston, Reciprocating Nozzle with self-centering devices & No container No filling system arrangement is standard features of the machine. The main drive of the machine and conveyor drive consist of gear motor with synchronized variable drive.

Containers moving on S.S.304 Slat conveyor from turn table or washing machine, feed below the filling nozzles through a settable twin pneumatically operated stopper system. The twin pneumatically operated stopper system and reciprocating nozzles can precisely match for centering of container below nozzles, to avoid spillage of liquid on container. Liquid suck by syringe & piston assembly and fill in bottle through nozzle. Filling doze can be adjustable by eccentric drive block. To minimize foaming adjustable nozzle will reciprocate according to filling dose, nozzle will go upwards slowly from bottom level of bottle towards neck during filling.

Salient Features :

• Designed as per cGMP - Current Good Manufacturing Practices compliance
• All contact parts AISI 316 & non contact parts AISI 304.
• Filling dose easily set by dosing block & pin.
• No Container - No fill system to prevent spillage of material.
• Rigid vibration free construction for trouble free performance.
• +_1% filling accuracy on single dose.
• Minimum change overtime, from one size to another container or fill size.
• UHMW-PE guide profile for SS slat belt provides smooth noiseless & frictionless working.
• Bottle stopper arrangement by Pneumatic system.
• Synchronizes filling drive with conveying drive with VFD.
• Drain tray around machine platform.
• Drip tray under the conveyor.

Optional Features :

• Flame proof Electricals.
• Automatic chain washing system for conveyor belt.
• In-built pre-inspection.
• Acrylic cabinet.
• Pre/post Nitrogen flushing arrangements.
• Float tank (Holding tank) with or without stirrer.

Technical Specification :

This equipment is Hot Liquid Filling Machine three in one machine. It’s of many advantages, such as compact structure, perfect control system and easy to be operated. Advanced touch screen and PLC control system makes man-machine communication true.

Other Details:

• Washing part is mainly composed of washing pump, bottle clamps, water distributor, up turn-plate, guide rail, protection cover, the spraying device, defrosting tray, rinse water take and rinse water refluxing tank.
• Filling Part is mainly composed of filling the tank, filling valves (hot and pressure filling), bottle hanging device/bottle pedestals, elevating device, liquid indicator, pressure gauge, filling pump, vacuum pump, etc.
• Capping part is mainly composed of capping heads, cap loader (separated), cap unscrambler, cap drop rail, pressure regular, cylinder.
• Main electrical components are all imported from world famous brands to guarantee excellent performance of the whole machine

Automatic Rotary Pet Bottle Rinsing – Filling – with Pick and Place Capping Machine  FOR SPARKLING WATER Model ( 18-18-6)

Machine is suitable to Run Pet Bottles for Mineral Water from 200ml to 2000ml with help of Few Change Parts at out-put speed of 75 BOTTLES PER MINTE FOR 250ML

TECHNICAL SPECIFICATION

FEATURES:

Ø  Entire Process is Fully Automatic for Rinsing – Filling – Capping

Ø  Filling Tank of SS 304 with High Level and Low Level Sensing System

Ø  Capping Turret is of a Pick and Place type which delivers the cap to the holders this leads to improved cap tightening at high speeds. Here the cap is picked up by the adjustable torque chuck and firmly tightened on to the bottle mouth. The Capping chucks are finest quality precision component.

Ø  No Bottle – No Filling

Ø  No Bottle – No Capping

we are the leading manufacturer and supplier of a wide range of Automatic 3-in-1 Water Bottle Filling Machine that is used for different packaging applications in industrial as well as commercial areas. The offered filling machine is well manufactured by our skilled professionals using the latest technology and premium quality of raw material. We offer this range to our clients in varied specifications as per the requirements of our clients. Moreover, the machine we provide can be easily availed from us at affordable prices.

Features:

• Long functionality
• Easy to use
• Excellent functionality

Automatic Volumetric Liquid Vial Filling & Stoppering (Full & Half bunging) Machine. The Basic Unit Consists Of One Or both side Turn Tables, S.S. Slat Conveyor Belt, Unique Co- eccentric Simultaneous Gassing with Filling. The Machine Is And Can Be Run Totally Through Touch Screen HMI, PLC Control And The Machine Is Based On  Servo Motor Drive, Being The Stoppering Of Rubber Bungs Is Carried Out With The Help Of Vacuum Air Pressure. The Main Characteristics of the Machine Is That the Volume Can Be set On the Touch Screen HMI within a two second. The Machine Has an Output Speed of 200 Vials per Minute but Depending upon the Fill Volume and Container Dia. /size Or the Quality & Viscosity of Liquid.

• The volume of to be filled liquid can be maintained on the touch screen-PLC unit itself, without disturbing the syringe physically unit.
• All Liquid Contact Parts are of S.S. 316, the Body Structure is built up of S.S. 304 Pipe.
• Co- Eccentric Nozzles allows Very Quick and precise Filling of liquid with Simultaneous nitrogen flushing.
• No Vail/ No rubber Stopper – Machine stops system
• Minimum Change over time, from one spare to another
• Each individual part that is required for autoclaving can be mantled and dismantled very easily.
• Can run both dry as well wet rubber stoppers.
• Can be used for both – full bunging as well as half bunging. (Lypholizer Products)

• Semi bottle washing
• Automatic rotary
• Filling & Capping

Automatic Rotary Pet Bottle Rinsing – Filling – with Pick and Place Capping Machine  FOR WATER FILLING FILING Model ( 18-18-6)

Machine is suitable to Run Pet Bottles for Mineral Water from 200ml to 2000ml with help of Few Change Parts at out-put speed of 75 BOTTLES PER MINTE FOR 250ML

TECHNICAL SPECIFICATION

FEATURES:

Ø  Entire Process is Fully Automatic for Rinsing – Filling – Capping

Ø  Filling Tank of SS 304 with High Level and Low Level Sensing System

Ø  Capping Turret is of a Pick and Place type which delivers the cap to the holders this leads to improved cap tightening at high speeds. Here the cap is picked up by the adjustable torque chuck and firmly tightened on to the bottle mouth. The Capping chucks are finest quality precision component.

Ø  No Bottle – No Filling

Ø  No Bottle – No Capping

• Cost-effective
• Finest quality
• Low-cost maintenance