Conveyor Machine

Approx. Rs 8.5 Lakh / UnitGet Latest Price

The rinser washing nozzles work under positive pump pressure of de-mineralized water, but can also be designed to use ozonized air or a cleaning agent. The bottle is inverted 180 degree in the rinser to ensure that the cleaning agent is drained before reaching the filler.

• The rinser has a No Bottle-No rinse arrangement which prevents wastage of water.
• The important feature on the R.F.C. is water saving, one can recover 90% of rinse water by collecting in a sump tank and recycle it by sending to the raw water storage tank.
• There is no chance for contamination by oil, grease and other contaminants from the machine as the rinse water is at all times passed through and is in contact only with stainless steel components, this includes the rinse water after use.
• The rinser has minimal water wastage and recycles rinse water but ensures a high level of cleaning and so is a economical and eco-friendly machine.

Additional Information:

• Item Code: 878
• Production Capacity: 60 BPM
• Delivery Time: 4 WEEKS
• Packaging Details: BOTTLE WASHING MACHINE 60 BOTTLES PER MINUTE PRODUCTION SPEED WITH SAME NECK SIZE

Approx. Rs 85 Lakh / UnitGet Latest Price

• Raw Water feed Pump
• Chlorine Dosing system
• Multi Media Filtration for Coarse filtration
• Activated Carbon Filtration
• Water Softening / Anti Scalent Treatment Process
• Reverse Osmosis Or Nano / Ultra Filtration
• Purified Water Storage in Stainless Steel tank
• Transfer Pump in stainless steel
• Micron Cartridge Filtration (0.2 Micron)
• UV Sterilization
• Ozone Disinfection

Approx. Rs 1.85 Lakh / UnitGet Latest Price

• Intelligent Machine PLC control with Colour touch Screen 7.5/12.5 Inch for Data logging.
• Multiple options of filling valves based on level filling, full bottle filling or metered filling by flow meters. The valves can be top closed or bottom closed.
• Multiple valve designs to fill various type of still Liquids with valves fitted on to the tank with Triclover fittings for ease of maintenance and easy removal.
• All machine moving parts like rinser bracket/lift cylinder handling are water lubricated hence no chances of oil or grease contamination. All product contact parts are made as per the government regulation from stainless steel 316
• Vertically sliding UP / DOWN, state of the art open able guards with all safeties for high end models.
• Interactive intelligence by means of a huge TFT colour touch screen with all necessary alerts via real time clock & trouble shooting for higher capacity machines.

Approx. Rs 28.55 Lakh / UnitGet Latest Price

• Intelligent Machine PLC control with Colour touch Screen 7.5/12.5 Inch for Data logging.
• Multiple options of filling valves based on level filling, full bottle filling or metered filling by flow meters. The valves can be top closed or bottom closed.
• Multiple valve designs to fill various type of still Liquids with valves fitted on to the tank with Triclover fittings for ease of maintenance and easy removal.
• All machine moving parts like rinser bracket/lift cylinder handling are water lubricated hence no chances of oil or grease contamination. All product contact parts are made as per the government regulation from stainless steel 316
• Vertically sliding UP / DOWN, state of the art open able guards with all safeties for high end models.
• Interactive intelligence by means of a huge TFT colour touch screen with all necessary alerts via real time clock & trouble shooting for higher capacity machines.

Approx. Rs 18.5 Lakh / UnitGet Latest Price

The filling operation is carried out by CO pressure ,by means of the latest state of the 2 art ULTRA VALVE (mechanical valve) which has a dual snift, one for pre-evacuation or flushing before filling the bottle, the other snift is for bottle head space snifting. This valve has complete CIP features. This valve fills at a very high speed due to the positive lift mechanism. An option of Flow meter along with a pneumatic actuator valve (electronic filling valve) for extremely accurate fill can be the latest option.

FILLING OF BEER : Double pre-evacuation system is implemented for beer filling applications. it is used to reduce the amount of the air remaining in the bottle after filling. This treatment eliminates foaming during filling and prevents oxidation of product in the mark increasing shelf life of the product.

Approx. Rs 6.55 Lakh / UnitGet Latest Price

Approx. Rs 98.5 Lakh / UnitGet Latest Price

• Intelligent Machine PLC control with Colour touch Screen 7.5/12.5 Inch for Data logging.
• Introducing the Ultra valve with 2 Snifts one used for Pre-evacuation thus extremely hygienic design for extensive life of the product.
• Ultra CSD valve capable of filling Beer/Soft drinks/Carbonated Pulpy Juices too as there is no mesh.
• All Machine moving parts Like Rinser Bracket/Lift cylinder handling the PET Bottle neck Run are Water Lubricated. Some bearing components are manufactured from the finest engineering polymers.
• Easy lift sliding doors with safeties ensure no accidents occur.
• Interactive intelligence by means of a huge TFT Colour touch screen with all necessary alerts via real time clock & Trouble shooting
• Bottles are neck handled with extremly smooth transfer without scratches even at high speeds.
• Cleaning in position(CIP) is by special CIP bottles. State of the art latest design cap elevator cum orientor system, eleminating blowers subsequent cap contamination.

Approx. Rs 21.5 Lakh / UnitGet Latest Price

In other cases, a second premix is made using powder and water. This can be blended with the first to get a different kind of end product. The key to success is always to combine quality ingredients in exact proportions so as to achieve a consistent taste, colour, texture or other desired characteristic.

Blending can be done manually in batches or automatically in a continuous, in-line process. Your choice of method will depend on your priorities. For example, if your end product is based on expensive raw materials, maximising yield and minimising product losses are likely to be key. In this case, we would recommend using our continuous in-line blending system, which is among the best on the market. It offers precise and reliable flow and includes a built-in density meter to ensure a perfect result every time.

If, on the other hand, you are looking for the lowest possible start-up investment, batch blending is a more economical solution. Taking a holistic view of your production, Tetra Pak can provide the right blending equipment and design the right process to match your production priorities.

Approx. Rs 8.5 Lakh / PieceGet Latest Price

Application & Process :

The Packing conveyor belt is having stainless steel Table Top with moving Endless sandwich belt in the center. Tabletop is fixed to the same structure made out of SS square pipe & supported on adjustable bolts. Tabletop is of 12 inches working space on both side of the conveyor belt for final visual inspection & packing into the box.

The conveyor belt brings the container or products from the labeling/blister/strip machine, These bottles/products operators in turn pick up the bottles/products & visually inspect the bottles/products & doing necessary action like primary packing, secondary packing, picking & placing at proper place.

Salient Features :

• Designed as per cGMP - Current Good Manufacturing Practices compliance
• Automatic conveying of goods for packing.
• PVC and endless belt for long life.
• Structure is made from AISI 304 with matt finish.
• Belt-alignment system for long life & striate running of belt.
• Direct gear drive with variable speed drive.
• Adjustable height of conveyor belt, to align with other machine of the line
• Self-alignment bearing for easy maintenance.
• Rigid Vibration free Construction for trouble free performance.

Optional Features :

• Castor Wheel with lock.
• Extra end table at end of conveyor.
• Special type adjustable angle at Initial of conveyor for strip or blister packing.
• S.S. chain instead of PVC belt.
• Flame proof Electricals.

Technical Specification :

Additional Information:

• Production Capacity: 60 TO 90 CARTOON
• Delivery Time: 8 WEEKS
• Packaging Details: Packing Conveyor Belt Application & Process : The Packing conveyor belt is having stainless steel Table Top with moving Endless sandwich belt in the center. Tabletop is fixed to the same structure made out of SS square pipe & supported on adjustable bolts. Tabletop is of 12 inches working space on both side of the conveyor belt for final visual inspection & packing into the box. The conveyor belt brings the container or products from the labeling/blister/strip machine, These bottles/products operators in turn pick up the bottles/products & visually inspect the bottles/products & doing necessary action like primary packing, secondary packing, picking & placing at proper place. Salient Features : Designed as per cGMP - Current Good Manufacturing Practices compliance Automatic conveying of goods for packing. PVC and endless belt for long life. Structure is made from AISI 304 with matt finish. Belt-alignment system for long life & striate running of belt. Direct gear drive with variable speed drive. Adjustable height of conveyor belt, to align with other machine of the line Self-alignment bearing for easy maintenance. Rigid Vibration free Construction for trouble free performance. Optional Features : Castor Wheel with lock. Extra end table at end of conveyor. Special type adjustable angle at Initial of conveyor for strip or blister packing. S.S. chain instead of PVC belt. Flame proof Electricals. Technical Specification : Model PPCB Direction of movement Left to Right Speed** 7.5 Mtr./Min. Upto 12 Feet long 12 Mtr./Min. from 13 Feet long Power Consumption** 0.25 HP/ 220 Volts / 50Hz upto 12 Feet long 0.75 HP/ 220 Volts / 50Hz upto 13 Feet to 24 Feet long Height of Conveyor** 860mm to 910 mm Belt Width** 9" or 12" as per requirement Belt Details** PVC, Endless 2 ply sandwich, 2 mm thickness Machine Dimensions** 9" width belt As per requirements (L) x 830 mm (W) x 910 mm (H) 12" width belt As per requirements (L) x 900 mm (W) x 910 mm (H) Net weight Depend on lengt

Approx. Rs 14.5 Lakh / UnitGet Latest Price

• Pumps are sanitary, of stainless steel and sourced from Alfa –Laval
• Pipes And Pipe Fitting With High Quality (< 3 Ra) From Alfa Laval / Idmc.
• Electronic Controls-plc From Ge Fanuc Touch Screen Colour Tft 12.5 Inch Diagonal With High Graphic Resolutiuon Display From Exor Italy.
• Flow Meters ,probes From E & H – Germany
• Pipes Joints with high welding quality by means of automatic orbital welding machines. Main mixing pump From Alfa Laval Germany.
• PHE from Alfa Laval / Idmc
  Maximum Mixing ratio 1:3 (syrup : water)
• Brix accuracy: +/- 0.05 Deg.
• Maximum carbonation: 11 grams / ltr.
  Carbonation accuracy: +/- 0.1 GV
• De aeration efficiency: 75% Beverage
  Temperature: 1 Deg. C @ incoming water temp. 35 deg. C.
  Temperature accuracy: +/- 1 deg. C.
• Beverage temp. drop: Max. 1 Deg. C. / 10 min. storage
  CIP flow: 10% higher than rated mixer capacity

Approx. Rs 98.25 Lakh / UnitGet Latest Price

• ll Plastic moulded Components, chains and Bearing with Housings are from Marbett, MCC, Rexnord
• Stainless Steel 304 With Sticker coated mat finish is sourced from Jindal to get extremely good aesthetic appearance to the whole line
• Air/Chain/Case Conveyors are Modular in design thus can be quickly assembled on site with great flexibility
• Introducing the new Air/Chain conveyors incorporating the latest design of square pipe Rigid cross structure truss member, with multiple rows which can sustain heavy loads
• Automation of the full line is done keeping the Filler as the master. The complete line has numerous sensors to detect the bottle’s linear speed, which can be programmed to achieve maximum line efficiency, by a very experienced in house programming team
• We provide an option of multiple Heppa filters in our Air conveyors for extremely high hygienic class of Air Requirement
• Electrical components from world class manufacturers line Danfoss, Pheonix, Telemechanique, Exor, GE Fanuc, Lapp Kapell wires, Rittal Panels & A/C are used
• An option of Multiple slat chain conveyors and pressure less combiner’s and accumulators for very compact plants
• Layouts can be planned as per your building design to optimize performance with sufficient buffer time and high efficiency

Approx. Rs 14.5 Lakh / UnitGet Latest Price

• Pumps are sanitary, of stainless steel and sourced from Alfa –Laval
• Pipes And Pipe Fitting With High Quality (< 3 Ra) From Alfa Laval / Idmc.
• Electronic Controls-plc From Ge Fanuc Touch Screen Colour Tft 12.5 Inch Diagonal With High Graphic Resolutiuon Display From Exor Italy.
• Flow Meters ,probes From E & H – Germany
• Pipes Joints with high welding quality by means of automatic orbital welding machines. Main mixing pump From Alfa Laval Germany.
• PHE from Alfa Laval / Idmc
  Maximum Mixing ratio 1:3 (syrup : water)
• Brix accuracy: +/- 0.05 Deg.
• Maximum carbonation: 11 grams / ltr.
  Carbonation accuracy: +/- 0.1 GV
• De aeration efficiency: 75% Beverage
  Temperature: 1 Deg. C @ incoming water temp. 35 deg. C.
  Temperature accuracy: +/- 1 deg. C.
• Beverage temp. drop: Max. 1 Deg. C. / 10 min. storage
  CIP flow: 10% higher than rated mixer capacity

Approx. Rs 28.5 Lakh / UnitGet Latest Price

Liquid High Shear Homogenize mixing and dispersing inline process

Application & Process :

Prism has been developed a new modular construction series for high shear homogenizer. With this Dishomo reactor series of machines it became possible to carry out different process steps like dispersing with "high shear", milling or continuous mixing of solids and liquid with only a few modules.Dishomo reactor delivers unparalleled consistency and control of high shear process applications such as, Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration and Fine Dispersing.

A three-stage high - shear dispersing machine for the production of macro-emulsions and very fine suspensions. Due to the three generators (rotor-stator) in direct series a narrow distribution range, smaller droplets and particles and thus a longer stability of the mixture are reached. The generators are easily dismantles for clean and wash.

Technical Specification :

Approx. Rs 9.85 Lakh / UnitGet Latest Price

• All Plastic moulded Components, chains and Bearing with Housings are from Marbett, MCC, Rexnord
• Stainless Steel 304 With Sticker coated mat finish is sourced from Jindal to get extremely good aesthetic appearance to the whole line
• Air/Chain/Case Conveyors are Modular in design thus can be quickly assembled on site with great flexibility
• Introducing the new Air/Chain conveyors incorporating the latest design of square pipe Rigid cross structure truss member, with multiple rows which can sustain heavy loads
• Automation of the full line is done keeping the Filler as the master. The complete line has numerous sensors to detect the bottle’s linear speed, which can be programmed to achieve maximum line efficiency, by a very experienced in house programming team
• We provide an option of multiple Heppa filters in our Air conveyors for extremely high hygienic class of Air Requirement
• Electrical components from world class manufacturers line Danfoss, Pheonix, Telemechanique, Exor, GE Fanuc, Lapp Kapell wires, Rittal Panels & A/C are used
• An option of Multiple slat chain conveyors and pressure less combiner’s and accumulators for very compact plants
• Layouts can be planned as per your building design to optimize performance with sufficient buffer time and high efficiency

Approx. Rs 25.85 Lakh / UnitGet Latest Price

Approx. Rs 5,000 / PieceGet Latest Price

Approx. Rs 12.5 Lakh / UnitGet Latest Price

• ll Plastic moulded Components, chains and Bearing with Housings are from Marbett, MCC, Rexnord
• Stainless Steel 304 With Sticker coated mat finish is sourced from Jindal to get extremely good aesthetic appearance to the whole line
• Air/Chain/Case Conveyors are Modular in design thus can be quickly assembled on site with great flexibility
• Introducing the new Air/Chain conveyors incorporating the latest design of square pipe Rigid cross structure truss member, with multiple rows which can sustain heavy loads
• Automation of the full line is done keeping the Filler as the master. The complete line has numerous sensors to detect the bottle’s linear speed, which can be programmed to achieve maximum line efficiency, by a very experienced in house programming team
• We provide an option of multiple Heppa filters in our Air conveyors for extremely high hygienic class of Air Requirement
• Electrical components from world class manufacturers line Danfoss, Pheonix, Telemechanique, Exor, GE Fanuc, Lapp Kapell wires, Rittal Panels & A/C are used
• An option of Multiple slat chain conveyors and pressure less combiner’s and accumulators for very compact plants
• Layouts can be planned as per your building design to optimize performance with sufficient buffer time and high efficiency

Approx. Rs 45 Lakh / UnitGet Latest Price

• ll Plastic moulded Components, chains and Bearing with Housings are from Marbett, MCC, Rexnord
• Stainless Steel 304 With Sticker coated mat finish is sourced from Jindal to get extremely good aesthetic appearance to the whole line
• Air/Chain/Case Conveyors are Modular in design thus can be quickly assembled on site with great flexibility
• Introducing the new Air/Chain conveyors incorporating the latest design of square pipe Rigid cross structure truss member, with multiple rows which can sustain heavy loads
• Automation of the full line is done keeping the Filler as the master. The complete line has numerous sensors to detect the bottle’s linear speed, which can be programmed to achieve maximum line efficiency, by a very experienced in house programming team
• We provide an option of multiple Heppa filters in our Air conveyors for extremely high hygienic class of Air Requirement
• Electrical components from world class manufacturers line Danfoss, Pheonix, Telemechanique, Exor, GE Fanuc, Lapp Kapell wires, Rittal Panels & A/C are used
• An option of Multiple slat chain conveyors and pressure less combiner’s and accumulators for very compact plants
• Layouts can be planned as per your building design to optimize performance with sufficient buffer time and high efficiency

Approx. Rs 98.5 Lakh / UnitGet Latest Price

• All Plastic moulded Components, chains and Bearing with Housings are from Marbett, MCC, Rexnord
• Stainless Steel 304 With Sticker coated mat finish is sourced from Jindal to get extremely good aesthetic appearance to the whole line
• Air/Chain/Case Conveyors are Modular in design thus can be quickly assembled on site with great flexibility
• Introducing the new Air/Chain conveyors incorporating the latest design of square pipe Rigid cross structure truss member, with multiple rows which can sustain heavy loads
• Automation of the full line is done keeping the Filler as the master. The complete line has numerous sensors to detect the bottle’s linear speed, which can be programmed to achieve maximum line efficiency, by a very experienced in house programming team
• We provide an option of multiple Heppa filters in our Air conveyors for extremely high hygienic class of Air Requirement
• Electrical components from world class manufacturers line Danfoss, Pheonix, Telemechanique, Exor, GE Fanuc, Lapp Kapell wires, Rittal Panels & A/C are used
• An option of Multiple slat chain conveyors and pressure less combiner’s and accumulators for very compact plants
• Layouts can be planned as per your building design to optimize performance with sufficient buffer time and high efficiency

Approx. Rs 12.5 Lakh / unGet Latest Price

Approx. Rs 4.5 Lakh / UnitGet Latest Price

Approx. Rs 19.5 Lakh / UnitGet Latest Price

Types of Conveyor Belts used for Industrial Purposes

Introduction:

A conveyor belt is an essential tool in the material handling sector. They are the continuous moving strips that are used for carrying different materials from one place to another. Mostly used for conveying a large volume of materials in a short span of time. A conveyor belt is also known as a belt conveyor.

Industrial Conveyor belt system

Industrial Conveyor belt system comprises of two or more pulleys. A continuous loop of transport stream the conveyor belt rotates about them. In order to move the belt and the material to transport one or both the pulleys should be power-driven.

These belts are generally made of rubber, PVC, Urethane, Neoprene, Nylon, Nitrile, Polyester, leather and others. The industrial conveyor belts are made up of multiple layers of material. Most of the material transporting belts comprise of two layers. The underneath layer is known as Carcass and it gives the linear strength and shape. The Carcass is made up of Polyester, nylon and cotton. The upper layer is known as the cover. Diverse variants of rubber or plastic compounds are utilised to make the cover.

Additional Information:

• Item Code: conveyor
• Production Capacity: 80 feet
• Delivery Time: 12 days
• Packaging Details: wooden packaging

Approx. Rs 25 Lakh / UnitGet Latest Price

Application & Process :

The Packing conveyor belt is having stainless steel Table Top with moving Endless sandwich belt in the center. Tabletop is fixed to the same structure made out of SS square pipe & supported on adjustable bolts. Tabletop is of 12 inches working space on both side of the conveyor belt for final visual inspection & packing into the box.

The conveyor belt brings the container or products from the labeling/blister/strip machine, These bottles/products operators in turn pick up the bottles/products & visually inspect the bottles/products & doing necessary action like primary packing, secondary packing, picking & placing at proper place.

Salient Features :

• Designed as per cGMP - Current Good Manufacturing Practices compliance
• Automatic conveying of goods for packing.
• PVC and endless belt for long life.
• Structure is made from AISI 304 with matt finish.
• Belt-alignment system for long life & striate running of belt.
• Direct gear drive with variable speed drive.
• Adjustable height of conveyor belt, to align with other machine of the line
• Self-alignment bearing for easy maintenance.
• Rigid Vibration free Construction for trouble free performance.

Optional Features :

• Castor Wheel with lock.
• Extra end table at end of conveyor.
• Special type adjustable angle at Initial of conveyor for strip or blister packing.
• S.S. chain instead of PVC belt.
• Flame proof Electricals.

Technical Specification :

Approx. Rs 1.8 Lakh / UnitGet Latest Price

• Highly resourceful
• Improves productivity
• Reduces costing