Liquid Filling Machines

Approx. Rs 43 Lakh / PieceGet Latest Price

The ExactMass Liquid Filling Machine offers the premium method to measure liquid and fill bottles. No other filling technology offers this advanced combination of features and benefits, and Mass Flow Meter technology has never been this affordable. This system offers huge cost benefits and a high degree of flexibility.

Approx. Rs 18.9 Lakh / PieceGet Latest Price

Additional Information:

• Production Capacity: 60 TO 90 BPM
• Delivery Time: 16 WEEK
• Packaging Details: TO FILL THE COCONUT WATER HYGENICALLY

Approx. Rs 5.75 Lakh / UnitGet Latest Price

• Servo Base Piston operating
• Volume Adjustable from PLC – NO Tools required
• Multi Dose filling arrangement – on request
• Multi head dozers
• Diving nozzles.
• Shut off type nozzle for anti-drip.
• SS conveyor  with ‘stop-release line automation’,
• ‘no-bottle-no- fill ‘controls,   
• CIP mode for rinsing of product cylinders, valves and nozzles.
• Ideally suited to fill viscous products
• Adjustable guide rails on conveyor to accommodate different diameters of bottles/cans.
• SS hopper.
• Pneumatic cylinders for Bottle Stopper.
• Adjustable diving depth depending on size of bottles/cans.
• PLC + Touch Screen controlled panel for electrical controls.
• Production counter on PLC.
• PLC settings for varied volumes.
• Volume adjustment facility for different pack volumes.
• Height adjustment facility for different bottle sizes.
• Optical/Proximity sensors to sense arrival of bottles to filling station.
• Stoppers to accurately stop bottles/cans under the filling nozzle.
• Accuracy ±0.25% to 0.5%
• All contact parts SS316 and non contact parts SS304

Approx. Rs 14.5 Lakh / UnitGet Latest Price

• Pneumatic Based Dripping Tray
• Pneumatic Neck Holding System
• Stainless Steel Flexible Pipes in Case of Hazardous Product
• Flame Proof Motor & Control Panel
• In-Feed Turn Table for Continues Bottle Feeding.
• Pre & Post Nitrogen Flushing System
• Polycarbonate Enclosure in Stainless Steel Structure

• Voltage Stabilizer to control power fluctuation
• Main Electrical Power Input till Machine
• Well Trained Operator for Operating Every Machine
• Un-Skilled Helper to help the Operator.
• Air Compressor

Approx. Rs 12.5 Lakh / UnitGet Latest Price

•  7” color touch screen with plc for various error message and control system
•  Programmable for multi speed and profile filling cycles
•  Fast product changeovers
•  Integrated fault light and alarm to inform operator production error
•  Accurate and repeatable servo control fill volume
•  Synchronized variable speed control
•  All contact parts are ss-316/peek/PTFE/Teflon/Silicon and non-contact parts SS 304, MS frame structure with SS cladding

•  Adjustable conveyor guide rails to accommodate with different products.
•  Piston-syringe size/volume is tailored as per requirement in fill volume
•  No bottle no filling system
•  Smooth and accurate container handling
•  100% spillage/drip free
•  CIP without open any contact parts
•  Fully interlocked guarding for safety
•  Designed for easy change-over and cleaning
•  Synchronized variable speed control

Approx. Rs 7.85 Lakh / UnitGet Latest Price

The Automatic six head injectable liquid filling machine with rubber stoppering is produced using latest manufacturing practices at SB MACHINES. The injectable liquid filler and sealer machine performs a dual operation of filling the bottles with suitable liquid and placing rubber stopper on top of it in order to seal it. Thus, it is a highly efficient machine and finds extensive usage in pharmaceutical industries.

The filling machine for liquids has a fill capacity ranging from 0.5 ml to 100 ml. The working direction is from left to right and the machine boasts of an accuracy of ± 1 %. Up to 100-120 vials can be attended by liquid filling machine with rubber stoppering, per minute. The mechanism used in the rubber stoppering machine is of pick and place, where the pharmaceutical filling machine carries the rubber stopper and places it on the top of bottle. The bottle or vial size that can be accommodated varies from 2 ml to 100 ml.

Approx. Rs 19.25 Lakh / UnitGet Latest Price

Servo Peristaltic Pump Based Vial Filling with stoppering & capping Machine. Peristaltic pumps are typically use for hygienic/sterile filling application.

The Servo peristaltic based filling machine is one of the most accurate and versatile type of filler available. It is ideal for all sort of products. Servo peristaltic filling is used when a consistent, accurate volume of product is desired. The Servo driven filling feature allows the operator to adjust the fill volume via touch screen located on the operator interface, and comes standard with recipe recall where you can create, copy, and recall.

•  From fraction of 1ml to 50ml programmable fill volumes
•  Multiple programs for immediate changeover
•  Suck back system for drip-less production
•  Jog forward and reverse functions for priming and purging
•  All contact parts are ss-316 Teflon/Silicon and non-contact parts SS 304, MS frame structure with SS cladding
•  Fill accuracy Better than ± 0.5 to 1%

•  Volume calibration is immediate from the touch screen
•  Servo driven peristaltic pump have programmable speed
•  Servo driven pump
•  No contamination
•  Low maintenance needs
•  Color touch screen with plc for various error message and control system
•  100% spillage/drip free on bottle neck and shoulder

Approx. Rs 6.5 Lakh / UnitGet Latest Price

Application & Process :

Automatic Volumetric Liquid Bottle Filling Machine works on volumetric principle with syringe & piston & nozzle. It is used to fill liquid in bottle in pharmacy, food, dairy, agro chemicals and Beverages industries.

The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body, consists of S.S. Slat Conveyor, Drives unit with syringe & piston, Reciprocating Nozzle with self-centering devices & No container No filling system arrangement is standard features of the machine. The main drive of the machine and conveyor drive consist of gear motor with synchronized variable drive.

Containers moving on S.S.304 Slat conveyor from turn table or washing machine, feed below the filling nozzles through a settable twin pneumatically operated stopper system. The twin pneumatically operated stopper system and reciprocating nozzles can precisely match for centering of container below nozzles, to avoid spillage of liquid on container. Liquid suck by syringe & piston assembly and fill in bottle through nozzle. Filling doze can be adjustable by eccentric drive block. To minimize foaming adjustable nozzle will reciprocate according to filling dose, nozzle will go upwards slowly from bottom level of bottle towards neck during filling.

Salient Features :

• Designed as per cGMP - Current Good Manufacturing Practices compliance
• All contact parts AISI 316 & non contact parts AISI 304.
• Filling dose easily set by dosing block & pin.
• No Container - No fill system to prevent spillage of material.
• Rigid vibration free construction for trouble free performance.
• +_1% filling accuracy on single dose.
• Minimum change overtime, from one size to another container or fill size.
• UHMW-PE guide profile for SS slat belt provides smooth noiseless & frictionless working.
• Bottle stopper arrangement by Pneumatic system.
• Synchronizes filling drive with conveying drive with VFD.
• Drain tray around machine platform.
• Drip tray under the conveyor.

Optional Features :

• Flame proof Electricals.
• Automatic chain washing system for conveyor belt.
• In-built pre-inspection.
• Acrylic cabinet.
• Pre/post Nitrogen flushing arrangements.
• Float tank (Holding tank) with or without stirrer.

Technical Specification :

Approx. Rs 87.5 Lakh / UnitGet Latest Price

•  7” color touch screen with plc for various error message and control system
•  Programmable for multi speed and profile filling cycles
•  Fast product changeovers
•  Integrated fault light and alarm to inform operator production error
•  Accurate and repeatable servo control fill volume
•  Synchronized variable speed control
•  All contact parts are ss-316/peek/PTFE/Teflon/Silicon and non-contact parts SS 304, MS frame structure with SS cladding

•  Adjustable conveyor guide rails to accommodate with different products.
•  Piston-syringe size/volume is tailored as per requirement in fill volume
•  No bottle no filling system
•  Smooth and accurate container handling
•  100% spillage/drip free
•  CIP without open any contact parts
•  Fully interlocked guarding for safety
•  Designed for easy change-over and cleaning
•  Synchronized variable speed control

Approx. Rs 18.5 Lakh / PieceGet Latest Price

Approx. Rs 23.5 Lakh / SetGet Latest Price

Approx. Rs 38.5 Lakh / UnitGet Latest Price

• Semi bottle washing
• Automatic rotary
• Filling & Capping

Approx. Rs 7.5 Lakh / PieceGet Latest Price

Approx. Rs 9 Lakh / EACHGet Latest Price

Automatic Volumetric Liquid Vial Filling & Stoppering (Full & Half bunging) Machine. The Basic Unit Consists Of One Or both side Turn Tables, S.S. Slat Conveyor Belt, Unique Co- eccentric Simultaneous Gassing with Filling. The Machine Is And Can Be Run Totally Through Touch Screen HMI, PLC Control And The Machine Is Based On  Servo Motor Drive, Being The Stoppering Of Rubber Bungs Is Carried Out With The Help Of Vacuum Air Pressure. The Main Characteristics of the Machine Is That the Volume Can Be set On the Touch Screen HMI within a two second. The Machine Has an Output Speed of 200 Vials per Minute but Depending upon the Fill Volume and Container Dia. /size Or the Quality & Viscosity of Liquid.

• The volume of to be filled liquid can be maintained on the touch screen-PLC unit itself, without disturbing the syringe physically unit.
• All Liquid Contact Parts are of S.S. 316, the Body Structure is built up of S.S. 304 Pipe.
• Co- Eccentric Nozzles allows Very Quick and precise Filling of liquid with Simultaneous nitrogen flushing.
• No Vail/ No rubber Stopper – Machine stops system
• Minimum Change over time, from one spare to another
• Each individual part that is required for autoclaving can be mantled and dismantled very easily.
• Can run both dry as well wet rubber stoppers.
• Can be used for both – full bunging as well as half bunging. (Lypholizer Products)

Approx. Rs 18.5 Lakh / PieceGet Latest Price

• High filling accuracy
• Suitable for different bottle size ,1ml-30ml
• The machine adopts full-auto PLC and human-computer touch screen control system.
• No bottles ,stop filling
• No bottles ,No caps feeding .
• Magnetic moment capping head, adjustable on pine, tight, do not damage the jar and cap.
• Versatility, suitable for different specifications and bottle type, changing accessories convenient;
• Photoelectric detection devices make the machine realize down work to protection and automatic start up when lack of bottle or more bottles and other working fault
• Stepless speed regulation, the microcomputer, man-machine interface control, convenient operation adjustment
• Mechanical arm take and put cap, stable and very accurate

Parameter:

Additional Information:

• Production Capacity: 50 CONTAINER PER MINUTE
• Delivery Time: 5 DAYS
• Packaging Details: WOODEN PACKAING

Approx. Rs 19.5 Lakh / PieceGet Latest Price

Approx. Rs 19 Lakh / SetGet Latest Price

Additional Information:

• Item Code: LIQPACK40
• Production Capacity: 50 BPM
• Delivery Time: 7 WEEKS
• Packaging Details: ADVANCE PACKAGING MACHINERY

Approx. Rs 38.5 Lakh / UnitGet Latest Price

Approx. Rs 6.5 Lakh / UnitGet Latest Price

• Servo Base Piston operating
• Volume Adjustable from PLC – NO Tools required
• Multi Dose filling arrangement – on request
• Multi head dozers
• Diving nozzles.
• Shut off type nozzle for anti-drip.
• SS conveyor  with ‘stop-release line automation’,
• ‘no-bottle-no- fill ‘controls,   
• CIP mode for rinsing of product cylinders, valves and nozzles.
• Ideally suited to fill viscous products
• Adjustable guide rails on conveyor to accommodate different diameters of bottles/cans.
• SS hopper.
• Pneumatic cylinders for Bottle Stopper.
• Adjustable diving depth depending on size of bottles/cans.
• PLC + Touch Screen controlled panel for electrical controls.
• Production counter on PLC.
• PLC settings for varied volumes.
• Volume adjustment facility for different pack volumes.
• Height adjustment facility for different bottle sizes.
• Optical/Proximity sensors to sense arrival of bottles to filling station.
• Stoppers to accurately stop bottles/cans under the filling nozzle.
• Accuracy ±0.25% to 0.5%
• All contact parts SS316 and non contact parts SS304

Approx. Rs 8.5 Lakh / UnitGet Latest Price

*** With help of change parts.

Approx. Rs 89 Lakh / PieceGet Latest Price

Approx. Rs 5.75 Lakh / UnitGet Latest Price

• Servo Base Piston operating
• Volume Adjustable from PLC – NO Tools required
• Multi Dose filling arrangement – on request
• Multi head dozers
• Diving nozzles.
• Shut off type nozzle for anti-drip.
• SS conveyor  with ‘stop-release line automation’,
• ‘no-bottle-no- fill ‘controls,   
• CIP mode for rinsing of product cylinders, valves and nozzles.
• Ideally suited to fill viscous products
• Adjustable guide rails on conveyor to accommodate different diameters of bottles/cans.
• SS hopper.
• Pneumatic cylinders for Bottle Stopper.
• Adjustable diving depth depending on size of bottles/cans.
• PLC + Touch Screen controlled panel for electrical controls.
• Production counter on PLC.
• PLC settings for varied volumes.
• Volume adjustment facility for different pack volumes.
• Height adjustment facility for different bottle sizes.
• Optical/Proximity sensors to sense arrival of bottles to filling station.
• Stoppers to accurately stop bottles/cans under the filling nozzle.
• Accuracy ±0.25% to 0.5%
• All contact parts SS316 and non contact parts SS304

Approx. Rs 8 Lakh / UnitGet Latest Price

Approx. Rs 16.5 Lakh / UnitGet Latest Price

Gear Pump Filling and capper mono block offers flexibility for wide range of liquids with ease of simply. Gear pump fillers are positive displacement pumps with self-priming features. Pumps can fill minimum to maximum fill volume without any mechanical setting by HMI such as a flow meter. Gear Pump filling is a cheaper option of flow meter filling.

Gear Pump Filler is accurately measured the revolutions of the pump and motor assembly. Fill rates can be modulated controlling the motor RPM and running time with guaranteed to result in a clean end to your fill cycle.

•  7” color touch screen with plc for various error message and control system
•  Rugged, Reliable construction
•  Cam operated bottle lift mechanisms for reliability and long life
•  In feed screw, star, main star, and exit star wheels precisely align each bottle
•  Motorized height adjustment of capping turret
•  No bottle no filling, no bottle no cap release, Outfeed jam machine stop, low cap in maxine machine stop, Auto feeder on/off system, Safety door open machine stop
•  24V BLDC motor operated gear pump
•  Pick n place cap transfer to the capping head
•  Maintenance free pneumatic gripper type capping head
•  Cap feeder auto on/off system preventing cap damage

•  Cappers include fully adjustable cap torqueing head for precise torque control
•  Programmable for multi speed and profile filling cycles
•  Designed for easy change-over and cleaning
•  Integrated fault light and alarm to inform operator production error
•  Individual nozzle fill volume adjustment by HMI
•  Synchronized variable speed control
•  All contact parts are SS-316/peek/PTFE/silicon/EPDM and non-contact parts SS 304, MS frame structure with SS cladding
•  Precise filling valve for 100% spillage/drip free on bottle neck and shoulder
•  Fully interlocked guarding for machine protection safety
•  High filling accuracy: ±1%
•  CIP at temperatures up to 70°c

Approx. Rs 31.5 Lakh / UnitGet Latest Price

Approx. Rs 31.5 Lakh / UnitGet Latest Price

Approx. Rs 18.5 Lakh / UnitGet Latest Price

Automatic Rinsing Filling and Capping Machine for Carbonated Drinks Model SB (12-12-4) CSD

BASIC MACHINE SUITABLE TO PET BOTTLES FROM 200ML TO 2 LITER OF CARBONATED WATER WITH PRODUCTION SPEED OF 4000 BOTTLES PER HOUR FOR 180ML BOTTLES

25mm Pet Bottle and Neck Size

Auto Rinser/Filler /Capper to fill CO2 based products such as soft Drinks/Energy Drinks etc. at 3-4 Degree with high level of accuracy. The valve comprises of the latest and innovative technology.

Ø  Reliable, simple and easily sanitized valve.

Ø  Valve with height adjustable moving filling tube to define the level in the bottle.

Ø  Automatically engaged dummy bottles.

Ø  Foam reduction solutions allow excellent filling performances even at ambient temperature.

Ø  Reduced changeover down-times.

Ø  Valves made entirely of SS316 stainless steel

HYGINE

The sanitation phase is very simple and is fully automatic, by means of a control on the operator panel: the machine prepares itself for the electro-pneumatic control of all the on-off valves.

The sanitation cycle is carried out in such a way that the solution laps against all the internal areas of the filler with forced flows.

Automatic dummy bottles

INFEED AIR CONVEYOR WITH BLOWER – 10 FEET

OUT FEED SLAT CHAIN CONVEYOUR BELT WITH INSPECTION SECTION AND SHRINK TUNNEL- 16 FEET

Rinsing Head – 12 Nos.

Filling Head –   12 Nos.

Capping Head – 4 Nos.

OUT PUT PRODUCTION SPEED PER HOUR

4000 BOTTLES PER HOUR FOR 200ML PET BOTTLES

4000 BOTTLES PER HOUR FOR 350ML AND 250ML PER BOTTLES

Power Consumption Main Motor/ Conveyors and Cap Elevator : 18 HP

ADVANTAGE OF ROTARY FILLER

1)     Complete Neck Run with Minimum Change Parts System

2)     Short Change over Parts

3)     Fast Fill Valves

4)     Accurate Torque Setting Flexi Chucks

5)     Water Lubrication above Table Top

6)     Accurate Liquid Level Contoller in Filling Bowls

7)     Pneumatic Components from FESTO

8)     Electrical Components from Simenes/Allen Bradly

9)     Gear Box Motor from Bonfiglioli Germany

10)  CIP System for Sanitization

11)  Adjustable Out Feed Conveyor

12)  UV Cap Sterilization in Chute

13)  Fault Diagnosis Indication on MMI PANEL

14)  Centre Oil Lubrication , Individual Grease Nipples with in Indicate Plate

Approx. Rs 9.85 Lakh / UnitGet Latest Price

*** With help of change parts.

Approx. Rs 18.5 Lakh / UnitGet Latest Price

Approx. Rs 41.5 Lakh / UnitGet Latest Price

Approx. Rs 18.5 Lakh / UnitGet Latest Price

Approx. Rs 32.5 Lakh / UnitGet Latest Price

Approx. Rs 54 Lakh / PieceGet Latest Price

Our systems are designed for optimization of key resources and designed with features that include;

• Fully contained processing system
• Sugar transfers through vacuum system
• In-line high shear mixer for suspensions
• Process vessels rated for vacuum
• EHEDG / 3A approved twin lobe pumps
• Capacity : 50 - 30,000 Ltrs

• Fully integrated process design with efficient design of equipment and transfer piping
• Sugar preparation system with jacketed, insulated and cladded vessel with bottom entry propeller mixer for vigorous mixing
• Electrically heat traced, insulated transfer lines of liquid glucose
• Back-washable stainless steel sintered filter for filtration
• 21 CFR Part 11 compliant PLC / SCADA based automation system

Approx. Rs 90 Lakh / PieceGet Latest Price

Automatic double head auger type dry syrup powder filling machine is a highly compact equipment, which is employed for filling dry syrup powder in the containers.

The bottles are first sterilized and then passed to the dry syrup powder filling machine through conveyor. It is a highly automated auger type powder filling machine and is relatively easier to handle. The machine is built using high manufacturing standards, thus making it reliable.

The powder filling machine is usually employed for the filling of vials or ampoules with the free flow or non-free flow powder. These machines achieve exact filling of powder and thus saves time in the entire operation. The powder filler machine is designed in a manner to ensure minimum wastage of the powders, which sometimes are a bit too expensive to produce. An auger type powder filling machine is a type of powder filling machine, which is a highly versatile equipment. It is possible to achieve high accuracy operation of filling with the auger type powder filler.

An Auger type Dry Syrup Powder Filling Machine has working direction from left to right and performs precise operation by having an accuracy of ± 2%. The filling capacity varies from 5 gm to 50 gm by changing auger and funnel. The fill range also depends on bottle opening and the bulk density of powder. Electric supply of 3 HP is required to ensure the efficient working of the powder filler. Dry syrup filling machine has the production rate of 40 to 45 bottles per minute for 15 to 20 gm filling.

Powder filling equipment has gained immense popularity due to its advantages and applications in various industries. Auger Type Powder Filling Machine is very efficient and cost-effective. It can be used for both free flow and non-free flow powder. Auger Powder Filler not only provides accurate filling of the powder but also minimizes the wastage of the powders. Moreover, this Powder filling equipment is automatic and user-friendly. Built with high manufacturing standards, this Auger Filling Machine is very sturdy and reliable.

Approx. Rs 25.15 Lakh / UnitGet Latest Price

Approx. Rs 35.25 Lakh / UnitGet Latest Price

Approx. Rs 4.5 Lakh / UnitGet Latest Price

• Pneumatic Based Dripping Tray
• Pneumatic Neck Holding System
• Stainless Steel Flexible Pipes in Case of Hazardous Product
• Flame Proof Motor & Control Panel
• In-Feed Turn Table for Continues Bottle Feeding.
• Pre & Post Nitrogen Flushing System
• Polycarbonate Enclosure in Stainless Steel Structure

• Voltage Stabilizer to control power fluctuation
• Main Electrical Power Input till Machine
• Well Trained Operator for Operating Every Machine
• Un-Skilled Helper to help the Operator.
• Air Compressor

Approx. Rs 2.25 Lakh / UnitGet Latest Price

• ll Plastic moulded Components, chains and Bearing with Housings are from Marbett, MCC, Rexnord
• Stainless Steel 304 With Sticker coated mat finish is sourced from Jindal to get extremely good aesthetic appearance to the whole line
• Air/Chain/Case Conveyors are Modular in design thus can be quickly assembled on site with great flexibility
• Introducing the new Air/Chain conveyors incorporating the latest design of square pipe Rigid cross structure truss member, with multiple rows which can sustain heavy loads
• Automation of the full line is done keeping the Filler as the master. The complete line has numerous sensors to detect the bottle’s linear speed, which can be programmed to achieve maximum line efficiency, by a very experienced in house programming team
• We provide an option of multiple Heppa filters in our Air conveyors for extremely high hygienic class of Air Requirement
• Electrical components from world class manufacturers line Danfoss, Pheonix, Telemechanique, Exor, GE Fanuc, Lapp Kapell wires, Rittal Panels & A/C are used
• An option of Multiple slat chain conveyors and pressure less combiner’s and accumulators for very compact plants
• Layouts can be planned as per your building design to optimize performance with sufficient buffer time and high efficiency