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Fruit Juice Plant

Pioneers in the industry, we offer juice filling machine, automatic hot juice filling machine, synthetic juice filling machine, alfa laval juice pasteurizer, fruit juice filling machine and hot juice filling machine from India.

Juice Filling Machine

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Juice Filling Machine
  • Juice Filling Machine
  • Juice Filling Machine
  • Juice Filling Machine
  • +6 Juice Filling Machine
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Approx. Rs 16.5 Lakh / PieceGet Latest Price

Product Details:
Driven TypeElectric
Power2 kW
Frequency50 Hz
Filling Accuracy+-1%
Power Consumption380 V
BrandSB Machines

The Process of Hot Filling

The process of hot filling involves several steps, each step is essential to maximize the benefits of shorter fill time and extended shelf life without preservatives.

     

  1. The beverage is pasteurized and heated to the hot filling temperature, generally between 190 - 203 F (or 90 - 95 C) in a heat exchanger for at least 15 - 30 seconds. This process typically kills all microorganisms in the liquid.
  2.  

     

  3. The liquid is cooled to around 180 - 185 F (82 - 85 C) and filled at the filling station. In some cases, nitrogen is introduced into the head space (the empty space between the liquid and the brim) to remove oxygen in order to avoid oxidation. The closure is then applied immediately after. This process will sterilize the inner surface of the container.
  4.  

     

  5. The container is either tilted on to one side or inverted to ensure the closures is also sterilized with the hot liquid touching the inside surface.
  6.  

     

  7. The container / closure package is then brought to a cooling station (water bath or shower) to cool it rapidly, this process will help preserve the product taste and nutritional properties. The cooling process will also create a vacuum inside the container, preventing microbial growth.
  8.  

     

  9. The cooled bottle / closure package is dried and decorating label is applied.
  10.  

 

Bottles Options When it Comes to Hot FillingIt is important to note that not all bottles are hot fill compatible. A quick review of our Which Plastic Is Right For Me Infographic reveals that most common plastic resin cannot withstand hot filling temperatures (Refer to Temperature Tolerance characteristics section for details). However, there are common technologies that will enable a specific type of PET plastic to be hot fill compatible. They are generally referred to as "Heat-set PET".

 

Heat-set PET is now a common plastic container type in many hot fill beverage applications. They are specifically made to withstand hot-fill temperatures, in some cases up to 192 F, while maintaining clarity and lightweight characteristics. PET is also recyclable, making it a good alternative to glass, which is also hot fill compatible. We have compiled a short (not exhaustive list) of heat-set PET bottles here as a reference.

 

In Review : The Benefits of Hot-FillingThere are many options, and considerations, when it comes to hot-filling your beverage, such as barrier properties required, UV coating to reduce sunlight reaction and extend shelf life.  It is best to consult with an knowledgeable expert to find a proper match for your product.

 

In summary, hot-filling is a good option for many fruit and vegetable juices, water enhancing and tea drinks as it eliminates the need of preservatives, while preserving ambient temperature shelf life of 6 - 12 months, and stock available hot-fill compatible containers are readily available these days making the process more feasible than before. While the aforementioned shelf life is merely an estimate, the duration is actually determined by the oxygen barrier sensitivity of the beverage, size and type of beverage bottle, and storage conditions.

 

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Automatic Hot Juice Filling Machine

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Automatic Hot Juice Filling Machine
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Approx. Rs 19.5 Lakh / UnitGet Latest Price

Product Details:
Usage/ApplicationJuice
Driven TypeElectric
BrandSB Machines
Machine TypeAutomatic
Frequency50-60 Hz
MaterialMild Steel
PhaseSingle
Voltage380 V

  1. The beverage is pasteurized and heated to the hot filling temperature, generally between 190 - 203 F (or 90 - 95 C) in a heat exchanger for at least 15 - 30 seconds. This process typically kills all microorganisms in the liquid.
  2.  

     

  3. The liquid is cooled to around 180 - 185 F (82 - 85 C) and filled at the filling station. In some cases, nitrogen is introduced into the head space (the empty space between the liquid and the brim) to remove oxygen in order to avoid oxidation. The closure is then applied immediately after. This process will sterilize the inner surface of the container.
  4.  

     

  5. The container is either tilted on to one side or inverted to ensure the closures is also sterilized with the hot liquid touching the inside surface.
  6.  

     

  7. The container / closure package is then brought to a cooling station (water bath or shower) to cool it rapidly, this process will help preserve the product taste and nutritional properties. The cooling process will also create a vacuum inside the container, preventing microbial growth.
  8.  

     

  9. The cooled bottle / closure package is dried and decorating label is applied.
  10.  

 

Bottles Options When it Comes to Hot FillingIt is important to note that not all bottles are hot fill compatible. A quick review of our Which Plastic Is Right For Me Infographic reveals that most common plastic resin cannot withstand hot filling temperatures (Refer to Temperature Tolerance characteristics section for details). However, there are common technologies that will enable a specific type of PET plastic to be hot fill compatible. They are generally referred to as "Heat-set PET".

 

Heat-set PET is now a common plastic container type in many hot fill beverage applications. They are specifically made to withstand hot-fill temperatures, in some cases up to 192 F, while maintaining clarity and lightweight characteristics. PET is also recyclable, making it a good alternative to glass, which is also hot fill compatible. We have compiled a short (not exhaustive list) of heat-set PET bottles here as a reference.
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Synthetic Juice Filling Machine

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Synthetic Juice Filling Machine
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Approx. Rs 18.75 Lakh / UnitGet Latest Price

Product Details:
BrandSB Machines
Driven TypeElectric
Voltage380 V
Frequency50 Hz
Filling Accuracy+-2%
UsageJuice
MaterialCarbon Steel

We are manufacturing of Fruit Juice Filling Machine with Complete Automation of Rinsing Filling and Capping Technology. This Machine is having advanced features for Rinsing Filling and Capping of Bottles. We have supplied this machine to Saudi Arabia, Turkey, Jordan, South Africa, Nigeria, and Egypt. Please do contact us for further information about products.

Features:
  • Dimensionally stable
  • Rust resistant
  • Durable

 

Specifications:
Sr. NoModelVP25HFVP50HFVP75HFVP100HF
1 Configuration Rinser - filler - capper 6/6/3 8/8/4 12/12/6 16/16/8
2 Output per hour 200/250 ml size 3000 4200 6000 7200
3 Bottle size capability 200 to 1000ml 200 to 1000ml 200 to 1000ml 200 to 1000ml

Function:

  • Rinse the empty pet bottle
  • Filling the rinsed bottles
  • Capping the filled bottles
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Alfa Laval Juice Pasteurizer

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Alfa Laval Juice Pasteurizer
  • Alfa Laval Juice Pasteurizer
  • Alfa Laval Juice Pasteurizer
  • Alfa Laval Juice Pasteurizer
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Approx. Rs 14 Lakh / EACHGet Latest Price

Product Details:
Capacity1000 LITER PER HOUR
TypeTube in Tube
Automation GradeAutomatic
Material of ConstructionSS
Suitable forGuava, Mango, Orange
BrandSB Machines
Material Grade304
Motor Power2.5 kW
Voltage380 V

Juice concentrate pasteurization: How to improve energy efficiency and cut total cost of ownership?

During juice pasteurization, viscosity has a major impact on the energy efficiency of the gasketed-plate-and-frame heat exchanger and feed pump. In this article, learn more about how to improve efficiency and at the same time, reduce total cost of ownership.


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Synthetic Juice Filling Machine

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Synthetic Juice Filling Machine
  • Synthetic Juice Filling Machine
  • Synthetic Juice Filling Machine
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Approx. Rs 4.75 Lakh / UnitGet Latest Price

Product Details:
BrandSB Machines
Driven TypeElectric
Voltage380 V
Frequency50 Hz
Filling Accuracy+-2%
UsageJuice
MaterialCarbon Steel
Packaging TypeBottles

We are the manufacturer of Fully Automatic Synthetic Juice Filling Machine with complete solutions comprises of Rinsing Filling and Capping. We provide complete solution of Packaging with Latest Technology and Advance Features. Please do contact us for further information about our products.
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Fruit Juice Filling Machine

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Fruit Juice Filling Machine
  • Fruit Juice Filling Machine
  • Fruit Juice Filling Machine
  • Fruit Juice Filling Machine
  • +6 Fruit Juice Filling Machine
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Approx. Rs 14.5 Lakh / UnitGet Latest Price

Product Details:
Capacity50 BPM
Usage/ApplicationFruit Juice Filling
Power Consumption9 HP
BrandSB Machines
Driven TypeElectric
Voltage440 V
Frequency60 Hz

The Process of Hot Filling

The process of hot filling involves several steps, each step is essential to maximize the benefits of shorter fill time and extended shelf life without preservatives.

     

  1. The beverage is pasteurized and heated to the hot filling temperature, generally between 190 - 203 F (or 90 - 95 C) in a heat exchanger for at least 15 - 30 seconds. This process typically kills all microorganisms in the liquid.
  2.  

     

  3. The liquid is cooled to around 180 - 185 F (82 - 85 C) and filled at the filling station. In some cases, nitrogen is introduced into the head space (the empty space between the liquid and the brim) to remove oxygen in order to avoid oxidation. The closure is then applied immediately after. This process will sterilize the inner surface of the container.
  4.  

     

  5. The container is either tilted on to one side or inverted to ensure the closures is also sterilized with the hot liquid touching the inside surface.
  6.  

     

  7. The container / closure package is then brought to a cooling station (water bath or shower) to cool it rapidly, this process will help preserve the product taste and nutritional properties. The cooling process will also create a vacuum inside the container, preventing microbial growth.
  8.  

     

  9. The cooled bottle / closure package is dried and decorating label is applied.
  10.  

 

Bottles Options When it Comes to Hot FillingIt is important to note that not all bottles are hot fill compatible. A quick review of our Which Plastic Is Right For Me Infographic reveals that most common plastic resin cannot withstand hot filling temperatures (Refer to Temperature Tolerance characteristics section for details). However, there are common technologies that will enable a specific type of PET plastic to be hot fill compatible. They are generally referred to as "Heat-set PET".

 

Heat-set PET is now a common plastic container type in many hot fill beverage applications. They are specifically made to withstand hot-fill temperatures, in some cases up to 192 F, while maintaining clarity and lightweight characteristics. PET is also recyclable, making it a good alternative to glass, which is also hot fill compatible. We have compiled a short (not exhaustive list) of heat-set PET bottles here as a reference.

 

In Review : The Benefits of Hot-FillingThere are many options, and considerations, when it comes to hot-filling your beverage, such as barrier properties required, UV coating to reduce sunlight reaction and extend shelf life.  It is best to consult with an knowledgeable expert to find a proper match for your product.

 

In summary, hot-filling is a good option for many fruit and vegetable juices, water enhancing and tea drinks as it eliminates the need of preservatives, while preserving ambient temperature shelf life of 6 - 12 months, and stock available hot-fill compatible containers are readily available these days making the process more feasible than before. While the aforementioned shelf life is merely an estimate, the duration is actually determined by the oxygen barrier sensitivity of the beverage, size and type of beverage bottle, and storage conditions.

 

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Hot Juice Filling Machine

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Hot Juice Filling Machine
  • Hot Juice Filling Machine
  • Hot Juice Filling Machine
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Approx. Rs 19.5 Lakh / UnitGet Latest Price

Product Details:
Minimum Order Quantity1 Unit
Capacity3000 BPM
Power Consumption5 kW
Frequency60 Hz
PhaseThree Phase 4 Wire Connection
Voltage400 V
Automation GradeAutomatic
Power SourceElectric

HOT JUICE FILLER MACHINE WE CAN PROVIDE FROM 30 CONTAINER PER MINUTE TO 300 CONTAINER PER MINUTE.

FILLING TEMPARATURE @ 74 DEGREE WITH RETURN VALVE IS THE MAIN BENIFIT FOR THE ADVANCE TECHNOLOGY WE ARE ALSO PROVIDING THE FLOW METER BASED TECHNOLOGY WITH TEMPERATURE SENSOR IN THE FILLING TANK. SPEICAL DESIGNED NOZZLE FOR THICK LIQUID. he R.F.C is a mono-bloc machine incorporating the Rinser, Filler and plastic screw Capper.
The rinser washing nozzles work under positive pump pressure of de-mineralized water, but can also be designed to use ozonized air or a cleaning agent. The bottle is inverted 180° in the rinser to ensure that the cleaning agent is drained before reaching the filler.
  • The rinser has a No Bottle-No rinse arrangement which prevents wastage of water.
  • The important feature on the R.F.C. is water saving, one can recover 90% of rinse water by collecting in a sump tank and recycle it by sending to the raw water storage tank.
  • There is no chance for contamination by oil, grease and other contaminants from the machine as the rinse water is at all times passed through and is in contact only with stainless steel components, this includes the rinse water after use.
  • The rinser has minimal water wastage and recycles rinse water but ensures a high level of cleaning and so is a economical and eco-friendly mach
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Juice Filling Machine

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Juice Filling Machine
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Approx. Rs 19.5 Lakh / UnitGet Latest Price

Product Details:
Minimum Order Quantity1 Unit
Capacity90 BPM
Usage/ApplicationJuice
Power Consumption23 kW
Driven TypeElectric
BrandSB Machines
Voltage410 V
Air Consumption4 CFM

The Process of Hot Filling

The process of hot filling involves several steps, each step is essential to maximize the benefits of shorter fill time and extended shelf life without preservatives.

     

  1. The beverage is pasteurized and heated to the hot filling temperature, generally between 190 - 203 F (or 90 - 95 C) in a heat exchanger for at least 15 - 30 seconds. This process typically kills all microorganisms in the liquid.
  2.  

     

  3. The liquid is cooled to around 180 - 185 F (82 - 85 C) and filled at the filling station. In some cases, nitrogen is introduced into the head space (the empty space between the liquid and the brim) to remove oxygen in order to avoid oxidation. The closure is then applied immediately after. This process will sterilize the inner surface of the container.
  4.  

     

  5. The container is either tilted on to one side or inverted to ensure the closures is also sterilized with the hot liquid touching the inside surface.
  6.  

     

  7. The container / closure package is then brought to a cooling station (water bath or shower) to cool it rapidly, this process will help preserve the product taste and nutritional properties. The cooling process will also create a vacuum inside the container, preventing microbial growth.
  8.  

     

  9. The cooled bottle / closure package is dried and decorating label is applied.
  10.  

 

Bottles Options When it Comes to Hot FillingIt is important to note that not all bottles are hot fill compatible. A quick review of our Which Plastic Is Right For Me Infographic reveals that most common plastic resin cannot withstand hot filling temperatures (Refer to Temperature Tolerance characteristics section for details). However, there are common technologies that will enable a specific type of PET plastic to be hot fill compatible. They are generally referred to as "Heat-set PET".

 

Heat-set PET is now a common plastic container type in many hot fill beverage applications. They are specifically made to withstand hot-fill temperatures, in some cases up to 192 F, while maintaining clarity and lightweight characteristics. PET is also recyclable, making it a good alternative to glass, which is also hot fill compatible. We have compiled a short (not exhaustive list) of heat-set PET bottles here as a reference.

 

In Review : The Benefits of Hot-FillingThere are many options, and considerations, when it comes to hot-filling your beverage, such as barrier properties required, UV coating to reduce sunlight reaction and extend shelf life.  It is best to consult with an knowledgeable expert to find a proper match for your product.

 

In summary, hot-filling is a good option for many fruit and vegetable juices, water enhancing and tea drinks as it eliminates the need of preservatives, while preserving ambient temperature shelf life of 6 - 12 months, and stock available hot-fill compatible containers are readily available these days making the process more feasible than before. While the aforementioned shelf life is merely an estimate, the duration is actually determined by the oxygen barrier sensitivity of the beverage, size and type of beverage bottle, and storage conditions.

 

SHARE THE INFOThe filling operation is carried out by means of gravity based valve. SB MACHINES has many designs of valves for filling still liquids, like the zig zag vent valve, offset vent Valve, dome valve, triangular vent valve, there is a combination of TOP/BOTTOM close designs to achieve accurate or brim full liquid level in the bottle. These valves are completely made by CNC machines. Many products can be filled like milk, synthetic juice, spirits, wine, flavoured water, syrups, mineral water, or any other free flowing liquid at room temperature.
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Juice Filling Machine

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Juice Filling Machine
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Approx. Rs 18.75 Lakh / UnitGet Latest Price

Product Details:
Capacity135 bottle per min
BrandSB Machines
Driven TypeElectric
Voltage410 V
Frequency50 Hz
Filling Accuracy+-2%
Number Of Phases3
UsageJuice
Packaging TypeBottles

The Process of Hot Filling

The process of hot filling involves several steps, each step is essential to maximize the benefits of shorter fill time and extended shelf life without preservatives.

     

  1. The beverage is pasteurized and heated to the hot filling temperature, generally between 190 - 203 F (or 90 - 95 C) in a heat exchanger for at least 15 - 30 seconds. This process typically kills all microorganisms in the liquid.
  2.  

     

  3. The liquid is cooled to around 180 - 185 F (82 - 85 C) and filled at the filling station. In some cases, nitrogen is introduced into the head space (the empty space between the liquid and the brim) to remove oxygen in order to avoid oxidation. The closure is then applied immediately after. This process will sterilize the inner surface of the container.
  4.  

     

  5. The container is either tilted on to one side or inverted to ensure the closures is also sterilized with the hot liquid touching the inside surface.
  6.  

     

  7. The container / closure package is then brought to a cooling station (water bath or shower) to cool it rapidly, this process will help preserve the product taste and nutritional properties. The cooling process will also create a vacuum inside the container, preventing microbial growth.
  8.  

     

  9. The cooled bottle / closure package is dried and decorating label is applied.
  10.  

 

Bottles Options When it Comes to Hot FillingIt is important to note that not all bottles are hot fill compatible. A quick review of our Which Plastic Is Right For Me Infographic reveals that most common plastic resin cannot withstand hot filling temperatures (Refer to Temperature Tolerance characteristics section for details). However, there are common technologies that will enable a specific type of PET plastic to be hot fill compatible. They are generally referred to as "Heat-set PET".

 

Heat-set PET is now a common plastic container type in many hot fill beverage applications. They are specifically made to withstand hot-fill temperatures, in some cases up to 192 F, while maintaining clarity and lightweight characteristics. PET is also recyclable, making it a good alternative to glass, which is also hot fill compatible. We have compiled a short (not exhaustive list) of heat-set PET bottles here as a reference.

 

In Review : The Benefits of Hot-FillingThere are many options, and considerations, when it comes to hot-filling your beverage, such as barrier properties required, UV coating to reduce sunlight reaction and extend shelf life.  It is best to consult with an knowledgeable expert to find a proper match for your product.

 

In summary, hot-filling is a good option for many fruit and vegetable juices, water enhancing and tea drinks as it eliminates the need of preservatives, while preserving ambient temperature shelf life of 6 - 12 months, and stock available hot-fill compatible containers are readily available these days making the process more feasible than before. While the aforementioned shelf life is merely an estimate, the duration is actually determined by the oxygen barrier sensitivity of the beverage, size and type of beverage bottle, and storage conditions.

 

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PET Bottle Juice Packaging Plant

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PET Bottle Juice Packaging Plant
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Approx. Rs 10 Lakh / UnitGet Latest Price

Product Details:
Capacity105 bpm
BrandSB Machines
Driven TypeElectric
Automatic GradeAutomatic
Packaging TypeBottles
Voltage(V)380 V
UsagePET Bottle Juice Filling
MaterialCarbon Steel

The Process of Hot Filling

The process of hot filling involves several steps, each step is essential to maximize the benefits of shorter fill time and extended shelf life without preservatives.

     

  1. The beverage is pasteurized and heated to the hot filling temperature, generally between 190 - 203 F (or 90 - 95 C) in a heat exchanger for at least 15 - 30 seconds. This process typically kills all microorganisms in the liquid.
  2.  

     

  3. The liquid is cooled to around 180 - 185 F (82 - 85 C) and filled at the filling station. In some cases, nitrogen is introduced into the head space (the empty space between the liquid and the brim) to remove oxygen in order to avoid oxidation. The closure is then applied immediately after. This process will sterilize the inner surface of the container.
  4.  

     

  5. The container is either tilted on to one side or inverted to ensure the closures is also sterilized with the hot liquid touching the inside surface.
  6.  

     

  7. The container / closure package is then brought to a cooling station (water bath or shower) to cool it rapidly, this process will help preserve the product taste and nutritional properties. The cooling process will also create a vacuum inside the container, preventing microbial growth.
  8.  

     

  9. The cooled bottle / closure package is dried and decorating label is applied.
  10.  

 

Bottles Options When it Comes to Hot FillingIt is important to note that not all bottles are hot fill compatible. A quick review of our Which Plastic Is Right For Me Infographic reveals that most common plastic resin cannot withstand hot filling temperatures (Refer to Temperature Tolerance characteristics section for details). However, there are common technologies that will enable a specific type of PET plastic to be hot fill compatible. They are generally referred to as "Heat-set PET".

 

Heat-set PET is now a common plastic container type in many hot fill beverage applications. They are specifically made to withstand hot-fill temperatures, in some cases up to 192 F, while maintaining clarity and lightweight characteristics. PET is also recyclable, making it a good alternative to glass, which is also hot fill compatible. We have compiled a short (not exhaustive list) of heat-set PET bottles here as a reference.

 

In Review : The Benefits of Hot-FillingThere are many options, and considerations, when it comes to hot-filling your beverage, such as barrier properties required, UV coating to reduce sunlight reaction and extend shelf life.  It is best to consult with an knowledgeable expert to find a proper match for your product.

 

In summary, hot-filling is a good option for many fruit and vegetable juices, water enhancing and tea drinks as it eliminates the need of preservatives, while preserving ambient temperature shelf life of 6 - 12 months, and stock available hot-fill compatible containers are readily available these days making the process more feasible than before. While the aforementioned shelf life is merely an estimate, the duration is actually determined by the oxygen barrier sensitivity of the beverage, size and type of beverage bottle, and storage conditions.

 

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Natural Juice Filling Machine

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Natural Juice Filling Machine
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Approx. Rs 14.85 Lakh / UnitGet Latest Price

Product Details:
Usage/ApplicationJuice
Driven TypeElectric
BrandSB Machines
Power Consumption50 Hz
Voltage380 V
MaterialCarbon Steel

The Process of Hot Filling

The process of hot filling involves several steps, each step is essential to maximize the benefits of shorter fill time and extended shelf life without preservatives.

     

  1. The beverage is pasteurized and heated to the hot filling temperature, generally between 190 - 203 F (or 90 - 95 C) in a heat exchanger for at least 15 - 30 seconds. This process typically kills all microorganisms in the liquid.
  2.  

     

  3. The liquid is cooled to around 180 - 185 F (82 - 85 C) and filled at the filling station. In some cases, nitrogen is introduced into the head space (the empty space between the liquid and the brim) to remove oxygen in order to avoid oxidation. The closure is then applied immediately after. This process will sterilize the inner surface of the container.
  4.  

     

  5. The container is either tilted on to one side or inverted to ensure the closures is also sterilized with the hot liquid touching the inside surface.
  6.  

     

  7. The container / closure package is then brought to a cooling station (water bath or shower) to cool it rapidly, this process will help preserve the product taste and nutritional properties. The cooling process will also create a vacuum inside the container, preventing microbial growth.
  8.  

     

  9. The cooled bottle / closure package is dried and decorating label is applied.
  10.  

 

Bottles Options When it Comes to Hot FillingIt is important to note that not all bottles are hot fill compatible. A quick review of our Which Plastic Is Right For Me Infographic reveals that most common plastic resin cannot withstand hot filling temperatures (Refer to Temperature Tolerance characteristics section for details). However, there are common technologies that will enable a specific type of PET plastic to be hot fill compatible. They are generally referred to as "Heat-set PET".

 

Heat-set PET is now a common plastic container type in many hot fill beverage applications. They are specifically made to withstand hot-fill temperatures, in some cases up to 192 F, while maintaining clarity and lightweight characteristics. PET is also recyclable, making it a good alternative to glass, which is also hot fill compatible. We have compiled a short (not exhaustive list) of heat-set PET bottles here as a reference.

 

In Review : The Benefits of Hot-FillingThere are many options, and considerations, when it comes to hot-filling your beverage, such as barrier properties required, UV coating to reduce sunlight reaction and extend shelf life.  It is best to consult with an knowledgeable expert to find a proper match for your product.

 

In summary, hot-filling is a good option for many fruit and vegetable juices, water enhancing and tea drinks as it eliminates the need of preservatives, while preserving ambient temperature shelf life of 6 - 12 months, and stock available hot-fill compatible containers are readily available these days making the process more feasible than before. While the aforementioned shelf life is merely an estimate, the duration is actually determined by the oxygen barrier sensitivity of the beverage, size and type of beverage bottle, and storage conditions.

 

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Juice Filler In Glass Bottles

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Juice Filler In Glass Bottles
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Approx. Rs 28 Lakh / UnitGet Latest Price

Product Details:
Capacity25 bpm
BrandSB Machines
Driven TypeElectric
Voltage380 V
Filling Head3
UsageJuice Filling
MaterialCarbon Steel
Packaging TypeBottles

The Process of Hot Filling

The process of hot filling involves several steps, each step is essential to maximize the benefits of shorter fill time and extended shelf life without preservatives.

     

  1. The beverage is pasteurized and heated to the hot filling temperature, generally between 190 - 203 F (or 90 - 95 C) in a heat exchanger for at least 15 - 30 seconds. This process typically kills all microorganisms in the liquid.
  2.  

     

  3. The liquid is cooled to around 180 - 185 F (82 - 85 C) and filled at the filling station. In some cases, nitrogen is introduced into the head space (the empty space between the liquid and the brim) to remove oxygen in order to avoid oxidation. The closure is then applied immediately after. This process will sterilize the inner surface of the container.
  4.  

     

  5. The container is either tilted on to one side or inverted to ensure the closures is also sterilized with the hot liquid touching the inside surface.
  6.  

     

  7. The container / closure package is then brought to a cooling station (water bath or shower) to cool it rapidly, this process will help preserve the product taste and nutritional properties. The cooling process will also create a vacuum inside the container, preventing microbial growth.
  8.  

     

  9. The cooled bottle / closure package is dried and decorating label is applied.
  10.  

 

Bottles Options When it Comes to Hot FillingIt is important to note that not all bottles are hot fill compatible. A quick review of our Which Plastic Is Right For Me Infographic reveals that most common plastic resin cannot withstand hot filling temperatures (Refer to Temperature Tolerance characteristics section for details). However, there are common technologies that will enable a specific type of PET plastic to be hot fill compatible. They are generally referred to as "Heat-set PET".

 

Heat-set PET is now a common plastic container type in many hot fill beverage applications. They are specifically made to withstand hot-fill temperatures, in some cases up to 192 F, while maintaining clarity and lightweight characteristics. PET is also recyclable, making it a good alternative to glass, which is also hot fill compatible. We have compiled a short (not exhaustive list) of heat-set PET bottles here as a reference.

 

In Review : The Benefits of Hot-FillingThere are many options, and considerations, when it comes to hot-filling your beverage, such as barrier properties required, UV coating to reduce sunlight reaction and extend shelf life.  It is best to consult with an knowledgeable expert to find a proper match for your product.

 

In summary, hot-filling is a good option for many fruit and vegetable juices, water enhancing and tea drinks as it eliminates the need of preservatives, while preserving ambient temperature shelf life of 6 - 12 months, and stock available hot-fill compatible containers are readily available these days making the process more feasible than before. While the aforementioned shelf life is merely an estimate, the duration is actually determined by the oxygen barrier sensitivity of the beverage, size and type of beverage bottle, and storage conditions.

 

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Hot Juice Filling For Pulpy Juice Rinser Filler And Capper

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Hot Juice Filling For Pulpy Juice Rinser Filler And Capper
  • Hot Juice Filling For Pulpy Juice Rinser Filler And Capper
  • Hot Juice Filling For Pulpy Juice Rinser Filler And Capper
  • Hot Juice Filling For Pulpy Juice Rinser Filler And Capper
  • +3 Hot Juice Filling For Pulpy Juice Rinser Filler And Capper
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Approx. Rs 16.5 Lakh / UnitGet Latest Price

Product Details:
BrandSB Machines
Capacity150 Vials Per Minute
Machine TypeAutomatic
UsageJuice
MaterialCarbon Steel
Packaging TypeBottles

Pet BottleHot Juice Fill

Auto Rinser/Filler /Capper to fill Pulpy Juice from 60-95 Degree with a high level of accuracy. The valve has the Latest recirculation technology. SPEEDS RANGE FROM 30 BPM TO 600 BPM.

  1. The beverage is pasteurized and heated to the hot filling temperature, generally between 190 - 203 F (or 90 - 95 C) in a heat exchanger for at least 15 - 30 seconds. This process typically kills all microorganisms in the liquid.
  2.  

     

  3. The liquid is cooled to around 180 - 185 F (82 - 85 C) and filled at the filling station. In some cases, nitrogen is introduced into the head space (the empty space between the liquid and the brim) to remove oxygen in order to avoid oxidation. The closure is then applied immediately after. This process will sterilize the inner surface of the container.
  4.  

     

  5. The container is either tilted on to one side or inverted to ensure the closures is also sterilized with the hot liquid touching the inside surface.
  6.  

     

  7. The container / closure package is then brought to a cooling station (water bath or shower) to cool it rapidly, this process will help preserve the product taste and nutritional properties. The cooling process will also create a vacuum inside the container, preventing microbial growth.
  8.  

     

  9. The cooled bottle / closure package is dried and decorating label is applied.
  10.  

 

Bottles Options When it Comes to Hot Filling

It is important to note that not all bottles are hot fill compatible. A quick review of our Which Plastic Is Right For Me Infographic reveals that most common plastic resin cannot withstand hot filling temperatures (Refer to Temperature Tolerance characteristics section for details). However, there are common technologies that will enable a specific type of PET plastic to be hot fill compatible. They are generally referred to as "Heat-set PET".

 

Heat-set PET is now a common plastic container type in many hot fill beverage applications. They are specifically made to withstand hot-fill temperatures, in some cases up to 192 F, while maintaining clarity and lightweight characteristics. PET is also recyclable, making it a good alternative to glass, which is also hot fill compatible. We have compiled a short (not exhaustive list) of heat-set PET bottles here as a reference.

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Pulpy Juice Filler In Pet Bottles

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Approx. Rs 13.25 Lakh / UnitGet Latest Price

Product Details:
Capacity80 BPM
BrandSB Machines
Driven TypeElectric
Voltage380 V
Frequency50 Hz
Filling Accuracy+-2%
UsageJuice
MaterialCarbon Steel

The Process of Hot Filling

The process of hot filling involves several steps, each step is essential to maximize the benefits of shorter fill time and extended shelf life without preservatives.

     

  1. The beverage is pasteurized and heated to the hot filling temperature, generally between 190 - 203 F (or 90 - 95 C) in a heat exchanger for at least 15 - 30 seconds. This process typically kills all microorganisms in the liquid.
  2.  

     

  3. The liquid is cooled to around 180 - 185 F (82 - 85 C) and filled at the filling station. In some cases, nitrogen is introduced into the head space (the empty space between the liquid and the brim) to remove oxygen in order to avoid oxidation. The closure is then applied immediately after. This process will sterilize the inner surface of the container.
  4.  

     

  5. The container is either tilted on to one side or inverted to ensure the closures is also sterilized with the hot liquid touching the inside surface.
  6.  

     

  7. The container / closure package is then brought to a cooling station (water bath or shower) to cool it rapidly, this process will help preserve the product taste and nutritional properties. The cooling process will also create a vacuum inside the container, preventing microbial growth.
  8.  

     

  9. The cooled bottle / closure package is dried and decorating label is applied.
  10.  

 

Bottles Options When it Comes to Hot FillingIt is important to note that not all bottles are hot fill compatible. A quick review of our Which Plastic Is Right For Me Infographic reveals that most common plastic resin cannot withstand hot filling temperatures (Refer to Temperature Tolerance characteristics section for details). However, there are common technologies that will enable a specific type of PET plastic to be hot fill compatible. They are generally referred to as "Heat-set PET".

 

Heat-set PET is now a common plastic container type in many hot fill beverage applications. They are specifically made to withstand hot-fill temperatures, in some cases up to 192 F, while maintaining clarity and lightweight characteristics. PET is also recyclable, making it a good alternative to glass, which is also hot fill compatible. We have compiled a short (not exhaustive list) of heat-set PET bottles here as a reference.

 

In Review : The Benefits of Hot-FillingThere are many options, and considerations, when it comes to hot-filling your beverage, such as barrier properties required, UV coating to reduce sunlight reaction and extend shelf life.  It is best to consult with an knowledgeable expert to find a proper match for your product.

 

In summary, hot-filling is a good option for many fruit and vegetable juices, water enhancing and tea drinks as it eliminates the need of preservatives, while preserving ambient temperature shelf life of 6 - 12 months, and stock available hot-fill compatible containers are readily available these days making the process more feasible than before. While the aforementioned shelf life is merely an estimate, the duration is actually determined by the oxygen barrier sensitivity of the beverage, size and type of beverage bottle, and storage conditions.

 

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Servo Gear Pump Based Filling Machine

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Servo Gear Pump Based Filling Machine
  • Servo Gear Pump Based Filling Machine
  • Servo Gear Pump Based Filling Machine
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Approx. Rs 9.5 Lakh / UnitGet Latest Price

Product Details:
Driven TypeElectric
Capacity120 Bottle/Min
Power Consumption3.5 kW
BrandSB Machines
MaterialSS
Frequency50 Hz
Voltage400 V
GradeSS309
No of Head6

24 Head Rotary Liquid Filling Machine & 8 Head Pick and Place Capping Machine

Gear Pump Filling and capper mono block offers flexibility for wide range of liquids with ease of simply. Gear pump fillers are positive displacement pumps with self-priming features. Pumps can fill minimum to maximum fill volume without any mechanical setting by HMI such as a flow meter. Gear Pump filling is a cheaper option of flow meter filling.

Gear Pump Filler is accurately measured the revolutions of the pump and motor assembly. Fill rates can be modulated controlling the motor RPM and running time with guaranteed to result in a clean end to your fill cycle.

Specifications
  •  7” color touch screen with plc for various error message and control system
  •  Rugged, Reliable construction
  •  Cam operated bottle lift mechanisms for reliability and long life
  •  In feed screw, star, main star, and exit star wheels precisely align each bottle
  •  Motorized height adjustment of capping turret
  •  No bottle no filling, no bottle no cap release, Outfeed jam machine stop, low cap in maxine machine stop, Auto feeder on/off system, Safety door open machine stop
  •  24V BLDC motor operated gear pump
  •  Pick n place cap transfer to the capping head
  •  Maintenance free pneumatic gripper type capping head
  •  Cap feeder auto on/off system preventing cap damage
  •  Cappers include fully adjustable cap torqueing head for precise torque control
  •  Programmable for multi speed and profile filling cycles
  •  Designed for easy change-over and cleaning
  •  Integrated fault light and alarm to inform operator production error
  •  Individual nozzle fill volume adjustment by HMI
  •  Synchronized variable speed control
  •  All contact parts are SS-316/peek/PTFE/silicon/EPDM and non-contact parts SS 304, MS frame structure with SS cladding
  •  Precise filling valve for 100% spillage/drip free on bottle neck and shoulder
  •  Fully interlocked guarding for machine protection safety
  •  High filling accuracy: ±1%
  •  CIP at temperatures up to 70°c
Liquid Filling with Capping Machine Videos24 Head Gear Pump Based Rotary Filling and 8 Head P&P Capping Machine24 Head Gear Pump Based Rotary Liquid Filling and 8 Head P&P Capping Machine Monoblock40 Head Liquid Filling & 16 Head Capping MachineVarious Liquid Filling Machines
  •  Liquid Filling Machines
  •  Linear Liquid Filling Machines
  •  4 Head Servo Based Piston Filling Machine
  • 6 Head Servo Based Piston Filling Machine
  • 8 Head Gear Pump / Flow Meter Based In-Line / Linear Filling Machine
  • 8 Head Servo Based Piston Filling Machine
  • 12x12 Head Servo Based Piston Filling Machine
  • Rotary Liquid Filling Machines
  • 16x8 Flow Meter Based Rotary Filling and P&P Capping Machine
  • 24x8 Gear Pump Based Rotary Filling and P&P Capping Monoblock
  • 30x12 Flow Meter Based Rotary Filling and ROPP Capping Machine
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Hot Juice Filling Machine 120 BPM

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Hot Juice Filling Machine 120 BPM
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Approx. Rs 17.5 Lakh / PieceGet Latest Price

Product Details:
Capacity100 bpm
BrandSB Machines
Driven TypeElectric
Voltage380 V
Frequency50 Hz
Filling Accuracy+-2%
Number Of Phases3
UsageJuice


Description

Juice Filling Machine / Juice PET Bottling Machine A flourishing enterprise in this domain, engaged in offering a wide range of Juice Filling Machine / Juice PET Bottling Machine. The machine can fill and pack the juice and other drink starting from 250 ml to 500ml bottles according to client’s input. The bottles are packed and sealed for delivery may vary between 50 and 80 per minute. The variation occurred due to ml difference coming up in the bottles. Apart from this, clients need just few minutes training to become accompanied with machine operation.

Applications:

 Juice, soda and beverage making companies

Other Details:

 This equipment is automatic washing filling capping three in one machine. It’s of many advantages, such as compact structure, perfect control system and easy to be operated. Advanced touch screen and PLC control system makes man-machine communication true.
 Washing part is mainly composed of washing pump, bottle clamps, water distributor, up turn-plate, guide rail, protection cover, spraying device, defrosting tray, rinse water take and rinse water refluxing tank.
 Filling Part is mainly composed of filling tank, filling valves (hot and pressure filling), bottle hanging device / bottle pedestals, elevating device, liquid indicator, pressure gauge, filling pump, vacuum pump, etc.
 Capping part is mainly composed of capping heads, cap loader (separated), cap unscrambler, cap drop rail, pressure regular, cylinder.
 Main electrical components are all imported from world famous brands to guarantee excellent performance of the whole machine.

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Juice Pasteurizer

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Approx. Rs 24.5 Lakh / UnitGet Latest Price

Product Details:
Capacity35 bpm
UsageJuice
PowerElectric
MaterialSS
Voltage380 V
Automatic GradeAutomatic

Temperature Time Pasteurization Type
63ºC (145ºF)* 30 minutes Vat Pasteurization
72ºC (161ºF)* 15 seconds High temperature short time Pasteurization (HTST)
89ºC (191ºF) 1.0 second Higher-Heat Shorter Time (HHST)
90ºC (194ºF) 0.5 seconds Higher-Heat Shorter Time (HHST)
94ºC (201ºF) 0.1 seconds Higher-Heat Shorter Time (HHST)
96ºC (204ºF) 0.05 seconds Higher-Heat Shorter Time (HHST)
100ºC (212ºF) 0.01seconds Higher-Heat Shorter Time (HHST)
138ºC (280ºF) 2.0 seconds Ultra Pasteurization (UP)
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TANK WITH AGITATOR

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TANK WITH AGITATOR
  • TANK WITH AGITATOR
  • TANK WITH AGITATOR
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Approx. Rs 2.25 Lakh / EACHGet Latest Price

Product Details:
Minimum Order Quantity1 EACH
Storage MaterialJuice
Usage/ApplicationIndustrial
MaterialStainless Steel
Storage Capacity2000L
BrandSB Machines
Power7 HP
Pressure5 bar
ShapeRound
Thickness3 mm sheet
Voltage440 V
Country of OriginMade in India

We design and manufacture a wide range of agitators for liquids and Paste for all process in the pharmaceutical, chemical, food, cosmetics and similar industries. Agitators are provided with different types of agitation components for process such as mixing, blending, dissolution, dispersion, homogenization, reaction, fermentation, oxidation, digestion and emulsification of liquid, paste, ointment, solution, viscous material and solid-liquid.

Agitators are designed and adapted to any vessel shape and can be implemented with or without lower support. Different types of blades can be combined depending on the process requirements. The sealing system are designed and adapted depending on the requirement of the various process and start from simple retainers to double mechanical seals. Agitators are available with different type of mounting as per suitability of the process and users requirements.

Different types of blades can be combined depending on the process requirements and various conditions including the stirring objective, tank shape, rotating speed, viscosity, mixing blades of different configurations should be applied for different operating objectives. Different mixing blades follow various specifications to design and select the configurations of the blades. The ratio of the blade to the inner diameter of the tank, angular speed of the blade top, viscosity change during mixing process and the range of the flow volume are the factors to be considered. There are various types of blade mixer and can be categorized into axial flow and radial flow according to the flow pattern of the fluid in the tank. The main factors affecting mixing performance are as below and the commonly used configurations are listed for reference:

  1. Shape, diameter, sweep back angle and slant angle of the mixer blade
  2. Number of layers and the vertical position of the mixer blade where it is installed
  3. Rotating speed of the mixer blade
  4. Shape, inner volume, number of baffles and outline dimensions of the mixing tank
  5. Batch operation or continuous operation.

Agitators available with different type of drives and speeds with direct motor and with gear drive as per process requirements. Agitators are suitable for mixing volumes 5 liters to 10,000 liters.

Salient Features :

  • Design is cGMP - Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316 & non contact parts AISI 304.
  • Capacity available for volume of 5 liters to 5,000 liters.
  • Available various different type of mixing blade.
  • Available different mounting of stirrer assembly.
    1. Wall mounting
    2. Telescopic Stand
    3. Top of the vessels / Tanks.
    4. Bottom of the Vessels / Tanks.
  • Can be provided Variable Speed Drive for stirrer by VFD.
  • Option available for Explosion proof motor and controls panel.
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Juice Production Line

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Juice Production Line
  • Juice Production Line
  • Juice Production Line
  • Juice Production Line
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Approx. Rs 122 Lakh / PieceGet Latest Price

Product Details:
Minimum Order Quantity1 Piece
Capacity3000 BPH FOR 200ML
Automation GradeAutomatic
TypeHot FIll Juice
Material of ConstructionSS 316 AND SS 314 L
End PackagingPlastic Bottles
Area Requirement7000 SQUARE FEET
HomogenizerGEA MAKE 250 BAR PRESSURE
PasteurizerALFA LAVAL MAKE TUBAL
Packaging MachineFOR PET BOTTLES AND GLASS BOTTLES
Scope of SupplyCOMPLETE PROJECT

An advanced automation and control system compliant with Industry technology and sophisticated sensors distributed all along the bottling line (IoT architecture) enable to achieve high machine yields in all of the steps of the manufacturing process; furthermore, highly-automated equipment allow optimizing the employment of raw materials, work force and energy resources thus improving the environmental and social compatibility of the solutions proposed.An accurate design of a complete bottling line, an appropriate sizing of machines and equipment and a smooth running of the whole system are essential factors enabling the manufacturers of the beverage sector (water, soft drinks, edible oil, milk, etc.) to produce efficiently, to cut production costs and to achieve a good competitive edge on the markets they are focusing on.The design of turnkey systems is carried out by Hilden & Tula by taking into consideration the most sophisticated and modern parameters in terms of machine size reduction, integration of machines or functions into multi-tasking units, ease of use, energy saving and running and maintenance cost reduction.COMPLETE BOTTLING LINES
& PACKAGING SYSTEMS


Additional Information:

  • Production Capacity: 2000 LITER PER HOUR
  • Delivery Time: 4 MONTHS
  • Packaging Details: WOODEN PACKAIGNG
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Gea Homogenizer

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Gea Homogenizer
  • Gea Homogenizer
  • Gea Homogenizer
  • Gea Homogenizer
  • Gea Homogenizer
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Approx. Rs 17.5 Lakh / UnitGet Latest Price

Product Details:
Minimum Order Quantity1 Unit
Capacity100 ltr/hrs
Usage/ApplicationJuice
Pressure150 bar
BrandSB Machines
MaterialStainless Steel
Automation GradeAutomatic
Phase3 ph
Voltage440 V

Homogenizers Plug & Play Pharma Skid

GEA, Pharma Skids are "turnkey" solutions for BEVERAGES  applications at industrial level.       It may surprise you how many products need homogenization in their manufacturing process to make them more compatible with your daily life. Stabilization and a longer shelf life have always been among the highest priorities in m

Key Features:

 

  • High efficiency
  • Excellent performance at very high pressures
  • High reliability in continuous processing (24/7)
  • Reduced operating costs (water, lubrication oil and power supply)
  • Suitable for abrasive and viscous products 
  • Reduced operating costs (water, oil and power)
  • Equipped with complete documentation for the pharmaceutical sector
  • Aseptic design
  • Fully automated and remote control option
  • Safe and easy to use
  • Easy maintenance

 

Ariete Homogenizers Performance Ariete Series Models
Max Flow Rate [l/h]
Models 100 180 200 250 400 600 1000 1200 1500
GEA Ariete Homogenizer 2006 650 450 450 400 200 100 80 80 35
GEA Ariete Homogenizer 3006 1.000 750 750 600 350 220 120 120 50
GEA Ariete Homogenizer 3011 3.000 1.800 1.600 1.300 800 550 / / /
GEA Ariete Homogenizer 3015 4.500 2.500 2.200 1.800 1.100 750 400 370 250
GEA Ariete Homogenizer 3030 7.500 5.000 4.200 3.300 1.700 1.100 650 500 330
GEA Ariete Homogenizer 3037 12.000 6.700 6.000 5.000 3.000 2.000 1.200 1.000 800
GEA Ariete Homogenizer 3045 12.000 8.000 7.300 5.800 3.600 / / / /
GEA Ariete Homogenizer 3055 14.000 10.000 9.000 7.200 4.500 2.800 / / /
GEA Ariete Homogenizer 3075 14.000 12.000 11.000 8.200 4.900 3.100 1.400 1.400 1.000
GEA Ariete Homogenizer 3090 17.500 16.000 14.500 11.700 7.300 4.900 / / /
GEA Ariete Homogenizer 3110 22.000 20.000 18.000 15.000 8.700 5.500 3.400 2.600 1.800
GEA Ariete Homogenizer 5132 28.000 23.900 21.500 17.200 10.700 7.000 / / /
GEA Ariete Homogenizer 5200 37.000 34.000 30.000 26.000 15.000 10.000 5.500 4.200 3.000
GEA Ariete Homogenizer 5315 65.000 47.000 41.000 34.000 21.000 14.000 / / /
GEA Ariete Homogenizer 5400 80.000 65.000 57.000 45.000 28.000 18.000 10.000 7.000 5.000
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Warmer Tunnel

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Warmer Tunnel
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Approx. Rs 45 Lakh / PieceGet Latest Price

Product Details:
Usage/ApplicationCommercial
Power SourceElectric

  • Intelligently designed Modular 2.5 Metres structures in length with varying widths as per the speeds required, these modular units can be easily assembled at site. In future to enhance capacity an additional modular section can be inserted, providing extremely high flexibility.
  • Machine is well guarded at the loading end as well as at the discharge end with Sliding doors.
  • Grundfoss pumps used for extremely high reliability.
  • Machine is constructed from 100% SS304 with PVC coated sheets to get excellent buffing and esthetic looks.
  • Stainless steel Nozzles with hollow cone spays provide high coverage area for maximum machine efficiency.
  • The Pump suction has a dual Sieve (Strainer) which can be easily cleaned without halting the production.
  • Each zone has a temperature sensor as well as a controller. All the Temp. PID controller Display values as well as set values are on the touch screen and any parameters can be changed from the touch screen itself.
  • Machine has an option for loader as well a discharge DTSC transfers at the loading as well as discharge end for smooth transfer of bottles
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